Project Goals
Construct a go-kart frame
Create a functioning ESC/motor controller
Create a functional electrical system
Integrate all systems into a full go-kart
Build Stage: Prototype Fabrication
Mounting front wheels
Mounting components (brake, pedal, motor)
Make chainguard for safety
Design
CADed mounting for components
Electrical
Added capacitors to stabilize voltage spikes
Added Highside Bootstrap to ensure proper boot
Pulldown resistors on Boot to ensure ESC does not power up early
Fabrication
Practiced plastic welding
Testing
Welded our front mounting together
Problem Solving
Front wheels brackets is too weak to support our weight
Plastic weld it
Shorten lever arm
Steering rack doesn't have support
CAD 3dp bracket to eliminate universal joint mobility on upper joint
Spinning open chain is dangerous
Fabricate chainguard to protect people from spinning sprocket
Chainguard
Universal joint stabilizer
Plastic welding example
Problem: The hot glue and bracket isn't holding the wheel
Solution: Use plastic welding for a stronger joint between the parts
Problem: Tie rods are the wrong length and wheels aren't aligned
Solution: Adjust them because the reverse thread allow you to loosen without taking the whole thing off.
Tie rods are reverse threaded so they're adjustable
For our Go-Kart project, we thought it would be best that we split up the necessary work by our respective interests.
Charlie is in charge of designing and building an ESC with Hunter. He is now working on more quality of life components like servos and switches that we can configure later.
Tyler and Hunter are the ones most primarily working on the fabrication of the Go-Kart. We remounted the front wheels with the new plastic welder
Keep mounting components. Brakes, steering assembly, and
Next Cycle Goals
Mount brakes
Mount steering wheel
Timeline
By next cycle:
Mount brakes
Mount steering wheel
Shorten steering assembly