ELECTRIC CAR

• Automotive and Electric Teachers are discussing for new electric car stand and how can they do it for new ideas and e-study stand. Our teachers have calculated the power and structurality of the electric car.

• Automotive and Electric Teachers are discussing for new electric car stand and how can they do it for new ideas and e-study stand. Our teachers have calculated the power and structurality of the electric car.

• First process of Started the construction of the car chassis, the metals were welded. In here Argon and electiric welding was used because it provides more robust and powerful welding. We need a mask to hold the welding glasses and to make them easy to use. Masks prevent the harm of the ray coming to the welder’s face skin.Masks can be used like a cap or held in the hand.

• Metal Surface Preparation:To prepare for polyester body filler the feather edges of both the old paint and theblack primer from the new panel must be sanded. This can be done manually or with an orbital sanding machine. A high quality refinishing job, for example on a virtually new car, must result in a very good finish quality, which means that comprehensive body filling and priming work with careful fine sanding will be required.

• Painting: Filling paste and hardener must be mixed before using. In order to achieve a perfect adhesion with the polyester body filler, the substrate must be degreased thoroughly using two clean cloths and degreaser. The joint between the old and the new panel can be made invisible using polyester body filler.
• After drying the polyester body filler must be sanded preferably using dry sanding paper. The original shape can be restored easily by help of a sanding block. Before the spray filler is applied, both the old paint and the black primer on the new panel must be sanded which can be done manually or with an orbital sanding machine. While the new panels and repaired ones are being sprayed in the filler, the car must be covered to protect against overspray. Look at the picture to see the sanding and cleaning the surface after filling paste practices Before application of the colour coat the panels must be treated again with degreaser to remove all contamination. Masking is necessary to avoid overspray from the whole of coat on other parts of the car. The colour accuracy of the repair paint must be checked against the car colour. Forced drying at 60°C is possible to speed up the drying process. You must use mask when you make painting practice.

ELECTRIC AND ELECTRONIC PARTS

Process steps:

-Input and output elements were Selected by determining the number of lamps and equipment to be used in the vehicle when designing electric vehicle control unit

- Designed with Proteus program, an electronic control and test program of the central control unit (ECU), simulating the tested.

- Printed circuit was removed with acidic heating technique and electrode components were placed on the control board.-

Designed with Proteus electronic control program and test program of the central control unit (ECU), simulating the tests.The control panel of the car was created .This panel is designed for the car to be made from one control panle. This panel is able to control the signals, horn, warning lamp, back and further driving

The control panel of the car was created .This panel is designed for the car to be made from one control panel. This panel is able to control the signals, horn, warning lamp, back and further driving

Electric car mounted deferential Gear and 3 phase AC motor. Lithium Battery Box Mounted at back side of car.

Final Product:

USED MATERIALS IN ELECTRIC, ELECTRIC CAR CONTROLLER DIAGRAM :

TECHNICAL DATAS: