UnderMount Toggle Clamp with Neoprene Gasket
Test Rig CAD Model
The quick-disconnect solution is to switch from torqueing bolts to using single-action undermount toggle clamps. The liquid gasket will also be switched to a solid neoprene foam gasket. When assembled on a scaled prototype flange, this final design was 85% faster to install and remove than the current connection hardware. The quick-disconnect flowchart below describes how the gaskets and clamps are installed in order.
Quick Disconnect Flow Chart
Undermount Toggle Clamp Sourced From Destaco
The undermount toggle clamp is a commercial off-the-shelf product that is rated to apply up to 800 lbf of force which is enough to compress the selected gasket to up to 50 percent of its original thickness. This clamp, along with a latch style clamp as a plausible solution, were tested on the vacuum test platform to measure their installation and removal time. This clamp was also subjected to a pressure/vacuum test to further determine if the clamps will work for the ancillary inlet flange.
The clamp will provide the compression force on the flange to create an airtight seal. This design solution will replace the bolts currently used on the system.
Neoprene Foam Gasket Sourced From Hammond Manufacturing
The neoprene foam gasket is a commercial off-the-shelf product that is rated for general weather proofing of enclosures. The material is hyper-elastic and is able to compress down to 50% of its original thickness with minimal force. This gasket was tested as a plausible solution due to its ease of deflection as well as affordability. It is also fairly simple to install due to its adhesive backing.
Final Performance
On the scaled test prototype, the current fastening method of bolts and Sikaflex took around 15 minutes to install and over an hour to remove
The undermount toggle clamps and neoprene foam gasket took just under 4 minutes to install and about 8 minutes to remove.
This reduced install time by 75% and removal time by 86%
Adding Neoprene To Test Rig (Timed)
Adding Clamps (Timed)
Undermount Toggle Clamp Mechanism