Embedded Files
The objective of this challenge is to create a uniquely-themed Useless Box by utilizing SolidWorks and additive manufacturing.Â
These components will also be soldered into a working circuit. Consider all safety protocols when working with a solder station.
Heat-set inserts (shown below) can be used along with their corresponding bolts. Make sure the printed material is properly designed for heat-set nuts. Also, refer to the available charts below for sizing.
Construction in SolidWorks
Construction in SolidWorks
Inside Parts Design
Inside Parts Design
The following components were constructed by me using a slide caliper to measure the real pieces by hand for near exact measurements in order to be as precise as possible in the SolidWorks design process. The components include the dc motor, the toggle switch, one of the battery cartridges, as well as the limit switch
The Motor
The Motor
Toggle Switch
Toggle Switch
Battery Cartridge
Battery Cartridge
Limit Switch
Limit Switch
Arm Design
Arm Design
Iso View
Outer Build
Outer Build
Initial Outline shape (170mm x 70mm)
Initial Outline shape (170mm x 70mm)
ShellÂ
ShellÂ
Completed Hinge
Completed Hinge
Inside Assembly
Inside Assembly
Testing
Testing
Closer look
Closer look
Removable Lid
Removable Lid
Electrical and Heat Sets
Electrical and Heat Sets
Schematic
Schematic
Components
Components
Toggle Switch Test
Toggle Switch Test
Completed Soldered Wires
Completed Soldered Wires
Inserted in place
Inserted in place
Heat Sets In Place
Heat Sets In Place
Assembly Drawing
Assembly Drawing
The Completed Build
The Completed Build
1st Test
1st Test
Final Test
Final Test
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