Merlin Outlaw D3O Explorer Review

 I recently tested out the Merlin Outlaw D30 Explorer Smock, a 3-season cool weather riding jacket targeted at the ADV touring market. I was eager to see if this jacket could provide versatility for riding in changing climates.

Based out of the UK, Merlin gears their products towards wet, cooler environments typical of the European market.

Therefore, this is not a jacket meant for sweltering summers in the Mojave. Merlin Outlaw D30 Explorer Smock is designed with UK and European weather in mind.

Merlin Outlaw D3O Explorer

Key Takeaways

• Cool-weather riding jacket

• Waterproof and protective

• Lacks ventilation for heat Check Prices

Introduction

Table of Contents

I tested the Explorer Smock to reveal its performance in cool and wet riding conditions. Throughout this review, I uncover key factors like waterproofing, breathability, protection, comfort, and versatility.

I aim to highlight this jacket’s ideal uses so readers can determine if it meets their needs.

While I found the smock provides exceptional waterproofing and impact protection, it lacks ventilation for very hot environments.

Below, I dive deeper into the construction, features, and usage recommendations based on various riding contexts. I also compare the Merlin to similar options to understand where it shines.

By the end, you’ll know exactly how the Outlaw Explorer performs and whether it’s the right jacket for your cool-weather adventures. Check Prices

Construction and Materials

The main shell uses Halley Stevenson’s ripstop wax cotton, providing a unique look and feel compared to standard textile motorcycle jackets.

I like the grid pattern of the ripstop as it prevents tears from spreading. The material feels tough while maintaining comfort against the skin.

Unlike a laminated jacket, the Merlin uses a separate HU Mex waterproof Z-liner on the interior to achieve waterproofing. During testing, it kept me bone dry even in heavy rainfall.

While not as breathable as high-end GoreTex, the HU Mex liner provides better moisture transfer than cheaper waterproof liners.

Armor and Safety

The Outlaw Explorer includes level 1 CE-rated D3O armor in the elbows and shoulders. This flexible, lightweight material hardens instantly upon impact to dissipate energy. While armor doesn’t cover the whole arm, it does provide important impact protection.

The back features a foam back protector, which many jackets lack. However, I wish Merlin offered a CE-level option for increased back protection.

3M Scotchlite reflective panels are strategically placed on the shoulders and back for visibility. Overall, the Outlaw provides excellent impact protection for the price point. Check Prices

Comfort and Fit

I’m 6 feet tall, 200 pounds with a 42-inch chest, and the size large fit comfortably. The sleeves were long enough while allowing full arm movement. Based on the sizing chart, the Outlaw fits true to size.

The collar lays flat and avoids irritating the neck. I like the ability to unzip the collar fully for increased airflow when off the bike. The waist cinches down well, and the sleeves seal out moisture at the wrist.

While stretch panels or gussets would allow more flex, the ripstop wax cotton moves decently well. The included belt loops also let you connect the Outlaw to Merlin riding pants.

Merlin Men’s Jacket Sizing

SIZE

CHEST (IN)

WAIST (IN)

XS

36-37

28-29

SM

38-39

30-31

MD

40-41

32-33

LG

42-43

34-35

XL

44-45

36-37

2XL

46-47

38-39

3XL

48-49

40-41

4XL

50-51

42-43

5XL

52-53

44-45

Waterproof Storage

The left chest houses a waterproof vertical zipper pocket. Small items stay dry inside even when riding through downpours. Just ensure not to use the separate non-waterproof hand pockets on the sides for electronics or valuables.

With the waterproof pocket and the ability to seal out moisture, the Outlaw protects your gear from the elements. Quick-access pockets would be included on the exterior. Check Prices

Ventilation and Breathability

Designed for cooler conditions, the Outlaw lacks direct vents to flow air through the jacket. It relies solely on the breathable liner to transfer moisture out. During real-world testing, things got steamy quickly when riding above 50°F.

The zippered underarm vents do help a small amount by promoting air circulation inside. I recommend wearing moisture-wicking base layers to aid evaporation. Lack of airflow prevents this from being a versatile 3-season jacket.

Versatility and Usage

The Merlin Outlaw Explorer Smock excels in cool, wet weather, where breathability takes a backseat to waterproofing. It keeps you dry in the heaviest rain while providing great impact protection. The casual style layers well off the bike, too.

Here are the ideal usage conditions:

• Temperatures below 65°F

• Rain, snow, and other wet weather

• Casual urban commuting

• Layering over base and mid-layers

• Cool evening and nighttime rides

However, the Outlaw has too little airflow for warm or hot environments. Unless riding at night, I’d overheat wearing it above 65°F. The lack of ventilation strongly limits 3-season versatility.

While handy in cooler climates or winter, complementary jackets are needed for warmer temps. For hot summer riding, it’s too insulating and non-breathable. Check Prices

Competition and Comparisons

The waxed cotton construction gives the Merlin Outlaw Explorer a stylish advantage over synthetic ADV jackets. It provides uniqueness without appearing too aggressive.

Compared to touring jackets like the Icon Overlord, the Merlin has better armor but loses out on storage and airflow. Racing jackets like the Alpinestars GP Plus R v3 offer more ventilation at the cost of water protection.

For weather protection, the Outlaw rivals premium options like the REV’IT! Sand 3 jacket. But with a $200 lower price point, you sacrifice swappable layers and direct airflow.

Overall, the Outlaw hits a nice balance between protection, style, and value. Just ensure your environment matches its strengths.

Main Features

Features

Construction

Retro wax cotton styling

Cordura cotton outer

Reissa waterproof liner

Nylon mesh lining

Thermal liner

Soft neoprene-type collar

Mesh panels for ventilation

Multiple pockets

D3O CE Level 1 protection

No reflective elements  

 Conclusion and Recommendation Check Prices

After thoroughly testing the Merlin Outlaw D30 Explorer Smock, I found it excels in cool and wet conditions but falls short in warmer weather due to limited ventilation. It provides ample protection and waterproofing at a reasonable price.

Riders in temperate climates searching for a stylish jacket capable of handling rain and colder weather will appreciate the Outlaw. But for true 4-season use, you’ll need something more breathable for summer.

While not the ultimate do-it-all ADV jacket, the Outlaw Explorer delivers when used within the appropriate temperature range and climate. If you ride predominantly in wet or cooler weather, it’s an awesome value.

Frequently Asked Questions

What kind of armor and impact protection does the Outlaw provide?

It includes CE-level 1 shoulder and elbow armor using D3O material. There is also a basic foam back protector.

How does the sizing run?

Based on the sizing chart, it runs true to size. Order your normal jacket size.

Is the Outlaw fully waterproof?

The HU Mex waterproof liner and sealed seams keep you dry in heavy rain. Just use the waterproof chest pocket.

Does it attach to Merlin’s riding pants?

Yes, it includes belt loops to connect to Merlin’s riding pants for a complete suit.

What is the warming and temperature range?

Best suited to temps below 65°F. Lacks ventilation for hot weather riding.

Level of Protection

Constructed with Cordura cotton fabric, the Merlin Mahala Pro D3O Explorer Jacket provides CE Level 1 protection in the shoulders, elbows, back, and chest.

This means that the jacket meets the highest safety standards for motorcycle gear. It uses D3O armor, which is a leader in impact protection, to ensure your safety on the road.

The shoulders and elbows have smaller Type A sizes for a more precise fit, while the back and chest use Type B full coverage for maximum protection.

To give you a better understanding of the level of protection provided by the jacket, here is a table outlining the areas protected and the type of armor used:

Body Part

Level of Protection

Shoulders

Type A

Elbows

Type A

Back

Type B

Chest

Type B

With the Merlin Mahala Pro D3O Explorer Jacket, you can ride with confidence, knowing that you have the highest level of protection. Check Prices

Care Instructions and Maintenance

When it comes to caring for and maintaining my motorcycle jacket, I follow specific instructions provided by the manufacturer.

The care instructions are as follows:

1. Lightly brush off any dirt or soil that may have accumulated on the jacket. This helps to keep it clean and free from debris.

2. If necessary, use a cold, damp cloth to wipe down the jacket. This will remove any stubborn stains or marks.

3. To maintain the waxed appearance and finish of the jacket, it is important to re-wax it when needed. This can be done by purchasing a waxed cotton dressing tin and following the manufacturer’s instructions.

By following these care instructions, I can ensure that my motorcycle jacket remains in good condition and continues to provide the necessary protection while riding.

It’s important to take proper care of your gear to ensure its longevity and effectiveness.

Warranty and Guarantee

As the owner of this motorcycle jacket, I am relieved to know that it comes with a 12-month guarantee against manufacturing defects.

This means that if there are any issues with the jacket due to faulty manufacturing, I can have it repaired or replaced within the first year of purchase.

It’s comforting to have this guarantee, as it gives me peace of mind knowing that I am protected in case anything goes wrong.

The warranty also ensures that I am getting a quality product that has been thoroughly checked for any potential defects.

It’s always reassuring to have this kind of support from the manufacturer, especially when investing in a piece of gear like a motorcycle jacket.

Authorized Retailers and Purchasing

When it comes to purchasing the Merlin Mahala Pro D3O Explorer Jacket, it’s important to ensure that you buy from an authorized retailer.

This guarantees that you’re getting a genuine product and also ensures that you’ll be eligible for the manufacturer’s warranty.

The jacket must be purchased through a Merlin authorized/approved retailer in order to activate the 12-month guarantee against manufacturing defects.

Registering your purchase on the Merlin website is also recommended to extend the guarantee by an additional 12 months.

Remember to retain the receipt or proof of purchase for any claims you may need to make. By following these steps, you can have peace of mind knowing that you’re buying an authentic product and that you’ll be covered in case of any issues. Check Prices

Overall Assessment and Final Thoughts

Is this the Kings Motorcycle Gear - best motorcycle jacket? In my opinion, the overall assessment of the Merlin Mahala Pro D3O Explorer Jacket is highly positive. This jacket offers a range of impressive features and construction, making it a reliable and functional choice for motorcycle riders.

The retro wax cotton styling gives it a classic look, while the Reissa waterproof liner and thermal liner ensure protection from the elements.

With mesh panels for ventilation and accordion stretch panels for added flexibility, this jacket is designed with comfort in mind.

The D3O CE Level 1 protection in the shoulders, elbows, back, and chest provides excellent impact protection.

The jacket is also easy to care for, with simple instructions for cleaning and maintenance. Overall, the Merlin Mahala Pro D3O Explorer Jacket is a top-notch option for riders looking for both style and functionality.

Pros

Cons

Retro wax cotton styling

No reflective elements for style consistency

Reissa waterproof liner

No hi-viz option

Thermal liner

Mesh panels for ventilation

D3O CE Level 1 protection

Cordura cotton outer with water-repellent finish

3-in-1 interchangeable waterproof and thermal line

Accordion stretch panels

Multiple pockets 

Frequently Asked Questions

Is the Merlin Mahala Pro D3O Explorer Jacket Available in Different Colors or Styles?

Yes, the Merlin Mahala Pro D3O Explorer Jacket is available in different colors and styles. It offers retro wax cotton styling, D3O CE Level 1 protection, and interchangeable waterproof and thermal liners.

Can the D3O Armor Be Removed or Replaced With Different Types of Armor?

Yes, the D3O armor in the Merlin Mahala Pro D3O Explorer Jacket can be removed and replaced with different types of armor for a customized fit and level of protection.

Are There Any Additional Features or Accessories That Can Be Added to the Jacket?

Yes, there are additional features and accessories that can be added to the jacket. Some options include a hi-viz vest, a back protector upgrade, and a chest protector upgrade.

Does the Jacket Have Adjustable Straps or Closures for a Customizable Fit?

Yes, the jacket has adjustable straps and closures for a customizable fit. This allows you to adjust the jacket to your desired comfort level and ensures a secure fit while riding.

How Does the Sizing of the Jacket Compare to Other Brands or Models?

The sizing of the jacket is comparable to other brands or models. It offers a customizable fit with adjustable straps and closures. The jacket’s sizing ensures comfort and versatility for riders of various body types.