It's frustrating when a puzzle, especially one with sentimental value or intended for framing, ends up with a lost, chewed, or damaged piece. Fortunately, replacing or repairing these pieces is often achievable with some patience and creativity. While the first attempt might be a make-or-break experience, mastering these skills can open up a new world for puzzle enthusiasts, even making thrift store finds with missing pieces a viable option. The integrity of a completed jigsaw puzzle can be compromised by a missing or damaged piece. Before resorting to discarding a beloved puzzle, consider these options for restoration.
The initial step in dealing with a missing piece is always a thorough search. Before considering a replacement, exhaust all possibilities:
Common Hiding Spots: Check under furniture, rugs, inside the puzzle bag, and in the folds of any included posters or instruction sheets.
Clothing and Containers: Search clothing, blankets, and nearby containers. Pets and children can inadvertently carry pieces away.
Other Puzzles: If you work on multiple puzzles, a stray piece might have migrated into another puzzle box.
If the missing piece remains elusive, here are your options:
Identify: Find the manufacturer on the puzzle box or their website.
Inquire: Check their website for a missing piece policy or contact customer service.
Expectations: Most manufacturers cannot replace individual pieces due to production processes, but they might offer a full puzzle replacement, especially if it's a new purchase.
Information Needed: Be prepared to provide a photo of the completed puzzle with the missing area visible and possibly a purchase receipt.
Puzzle Piece Replacement Services: Several online companies specialize in creating custom replacement pieces. This is a professional, albeit costly, route. They typically require photos of the puzzle (especially the area around the missing piece) and sometimes the surrounding pieces or even the entire puzzle for accurate color and shape matching.
DIY Replica: If you're crafty, you can create a replica. Materials like thin cardboard, air-drying clay, or even 3D laser printing (by scanning the box art) can be used.
Swap with Enthusiasts: Online forums or social media groups for puzzle enthusiasts might offer opportunities to trade for a needed piece, especially for common or older puzzles.
For the do-it-yourself individual, making a replacement piece for a cardboard puzzle is feasible. While perfection is unlikely without professional artistic skill, a careful DIY piece can blend in well, especially when viewed from a distance or framed.
Cardboard: Thin cardboard (e.g., from a cereal box or another puzzle box) that matches the puzzle's thickness. If too thin, layer and glue multiple pieces.
Cutting Tools: A sharp craft knife or small scissors.
Drawing Tools: A pen or fine-tip marker, a sharp pencil.
Adhesive: Paper glue or puzzle saver glue. A glue stick can offer better control for adhering printed images.
Coloring/Printing: Colored pencils, acrylic paint, or a printer (with photo paper/cardstock) for the image.
Optional: Fine-grit sandpaper, self-healing cutting mat, tweezers, spray acrylic sealer.
Trace the Missing Piece’s Shape
Place a thin piece of cardboard under the asembled puzzle's missing spot.
Lightly trace the exact shape of the hole.
Tip: If an existing puzzle piece has a similar tab-and-blank shape, use it as a guide for accuracy.
Cut the Replacement Piece
Carefully cut out the traced shape using a craft knife or small scissors.
Tip: If the cardboard needs to be thicker, cut multiple layers and glue them together, letting them dry completely. Ensure the final thickness matches the puzzle.
Recreate the Artwork
This is where the magic happens!
Option A: Scan/Photograph and Print
Scan or take a high-quality, well-lit photo of the puzzle area surrounding the missing piece.
Use photo-editing software (like GIMP or Canva) to crop, adjust, and resize the image to perfectly match your cut base piece.
Print the edited image on matte-finish paper (or photo paper/cardstock for better quality). Print a few copies for practice.
Carefully cut out the printed artwork and glue it onto your cardboard base piece, using adhesive that dries clear. Press gently to avoid bubbles.
Trim any excess paper from the edges once dry.
Option B: Hand-Draw/Paint
Place the replacement piece in its spot. Observe the adjacent pieces for colors, patterns, and how lines align.
Lightly mark these details on your piece with a pencil.
Use acrylic paints, markers, or colored pencils to mimic the missing section. Blend colors carefully.
Tip: Even a simple color blend can make the piece less noticeable. For key pieces (like a face), consider consulting a local art school or hiring a graphic designer (e.g., via Fiverr) for a more professional artistic rendition.
Fine-Tune the Fit
Test the Piece in the Puzzle. If too snug, lightly sand the edges. If it doesn't fit perfectly, trim carefully until it slides into place smoothly.
Glue (if needed): Use a bit of glue if needed to secure it, ensuring it dries completely before reassembling.
Tip: Sealing the entire puzzle with puzzle glue after inserting the DIY piece can help it blend better, especially if framing.
Restoring a puzzle, whether through replacement or repair, is a rewarding process that allows you to salvage your hard work and continue enjoying your favorite puzzles.