Over the centuries, the methods and ways used to cut puzzles have evolved. Some of the ways they are cut make them more difficult to solve and can influence the puzzle experience.
Hand-cut: Historically, puzzles were printed on wood and cut by hand, later using a jigsaw (hence "jigsaw puzzles").
Die-cut: Since the 1930s, this method has been used for mass-produced cardboard puzzles, employing a metal die like a giant cookie cutter.
Laser-cut: A modern method for materials unsuitable for die-cutting, such as wood or acrylic.
Description: The most traditional type, with interlocking tabs and blanks arranged in clear vertical and horizontal rows, forming a grid. Pieces are uniform in shape, and rows are often cut simultaneously.
Benefits: Predictable and structured, easy to identify edges, consistent piece shapes, faster assembly, good for beginners or relaxing experiences.
Drawback: May feel repetitive to some.
Common Use: Casual, family-friendly activities; widely available.
Description: Designed to be more difficult, these puzzles do not follow a grid pattern, have irregular, unpredictable shapes, and may have non-interlocking interior pieces with straight edges.
Benefits: More challenging, more engaging and dynamic (relying on image details), less chance of false fits in smaller puzzles.
Common Use: Premium options, for experienced puzzlers, collectors, or those seeking intricate designs and higher craftsmanship.
Contour Cut: Pieces follow the outline of an object in the image (e.g., old map puzzles).
Non-interlocking Cut: Pieces do not lock together securely; suitable for beginners and children, but the puzzle may shift.
Interlocking Cut: Most modern puzzles have pieces that fit snugly, providing stability for intricate designs.
Strip/Progressive Cut: Pieces are cut into long vertical or horizontal strips, common in simple or children's puzzles.
Whimsy Cut: Found in higher-end wooden puzzles, with some pieces ("whimsies") shaped like recognizable objects (animals, people, plants), adding an artistic element.
The best choice depends on personal preferences and experience level. Key factors to consider include:
Puzzle Experience Level: Beginners may prefer ribbon cut; experienced puzzlers may prefer random cut for challenge.
Preferred Difficulty: Ribbon cut for a relaxed experience; random cut for a higher challenge.
Visual Preference: Ribbon cut for clean lines and symmetry; random cut for artistic, varied looks.
Purpose: Ribbon cut for relaxation; random cut for problem-solving and deeper focus.
Brand and Puzzle Quality: Higher quality puzzles, regardless of cut, offer a better experience.
Cut style is another reason why puzzling never gets old. If one style of cut becomes too easy for you, you can change to a different one.