We use CAD software like Autodesk Inventor and AutoCAD in order to design and assemble our parts before we machine and print them, so we know exactly how each part will fit together and can avoid more mistakes.
Here is our chassis drive in action. We use a 6 wheel tank drive with omni wheels on the front and back ends for better turn ability. In addition, we also dropped the center wheel by 1/32 inches to accommodate for a single pivot point on the center wheel so that we have minimal frictional drag.
This year, we decided to machine our parts using 1/8 inch aircraft grade 6061 aluminum. One of our sponsors was kind enough to donate not only the metal, but also the machining and water jet services to the club and our team. Because of this, we are able to be a lot more creative and learn a lot more when it comes to design and manufacturing and are not limited by kit parts.
One of the tasks was to create a lift that raised a yoga ball into the red vortex. This was done using a complex drawer slide and pulley system, along with a small but strong gearbox. This was by far our hardest task because this required a lot of outside-the-box thinking. Click on the picture to see one of the prototypes for this in action.
Here is our lift in action!
This was also one of our main components of our robot. Another task of the game was to build a mechanism that shot balls into the vortex. We had many designs including a fly-wheel system. Ultimately we decided on a flicker system because that gave us the most consistency. Click on the picture to see it in action.
Here is an example/overview of what a typical meeting looks like.