An Unofficial, Online Owner's Manual for the Assembly, Spec List, Maintenance, & Tuning
of the 2018+ Bashan Brozz 250.
Bashan, Peace Sports, & all contributors of this manual are not responsible for any damage
done to your bike from upgrading &/or maintaining it. Any work you perform on your bike yourself is at your own risk; so be careful, patient, & vigilant!
This unofficial manual covers the information, bike structure, operational procedure, adjustment / maintenance, tuning / upgrading, and basic troubleshooting of the Bashan Brozz 250 (models 2018+; e.g. the digital dash ~ though, many of the specs in this manual are also applicable to older Brozz years). This manual will help you learn about the Brozz 250 and gain the skills necessary to maintain it. For further information or help with assembly, maintenance, tuning, &/or troubleshooting, we strongly recommend that you join the official Brozz Facebook group, or a motorcycle riding group (such as ChinaRiders) and talk with the community.
Section 1: Assembly ---------------------------------------
1.1 How to Assemble Your Brozz
1.2 Assembly Checklist
Section 2: Parts & Maintenance ---------------------
2.1 Battery & Electrical System (incl. lights, controls, etc.)
2.2 Brake System
2.3 Cables
2.4 Chain & Sprockets
2.5 Engine (incl. stator, clutch, valves, etc.)
2.6 Exhaust System
2.7 Frame Hardware (incl. torque specs)
2.8 Fuel System (incl. gas tank, carburetor, etc.)
2.10 Ignition System (incl. spark plug, ign. coil, etc.)
2.11 Oil (engine)
2.12 Steering & Suspension (incl. forks, handlebar, etc.)
2.13 Tires & Wheels
2.14 Trim & Plastic Parts (incl. headlight assem., etc.)
2.14 Valves / Timing
2.15 Winter / Long-Term Storage
2.16 Brozz Datasheet
2.17 Electrical Diagrams
2.18 Maintenance Tools
Section 3: Mods & Gear ----------------------------------
3.1 Accessory Mods
3.2 Gearing Mods
3.3 Engine Mods
3.4 Riding Gear
3.5 Road Tool Kit
3.6 Dirt Tool Kit
Section 4: Troubleshooting ----------------------------
4.1 Won't Start
4.2 Throttle Stutter
4.3 Backfiring
4.4 Smoking
4.5 Leaking
4.6 Strong Fuel Smell
4.7 Shifting Problems
4.8 Vibration
Section 5: New Riders ------------------------------------
5.1 Before EVERY Ride...
5.2 New Rider Tips
5.3 Helmet Ratings 101
5.4 Armor Ratings 101
5.5 Honing Rider Skills
5.6 Insuring a "China-Bike"
5.7 Getting an M-License
Section 6: Buy / Sell a Used Brozz -------------------
6.1
Section 7: Get Involved ----------------------------------
7.1
