Bashan, Peace Sports, & all contributors of this manual are not responsible for any damage done to your bike from upgrading &/or maintaining it. Any work you perform on your bike yourself is at your own risk; so be careful, patient, & vigilant!
Assembly Critical Checklist
Charge Battery Overnight
Grease ALL Moving Parts
Grease ALL Connections
Lubricate ALL Cables
Threadlock ALL Hardware
Inspect ALL Seals
Add an Inline Fuel Filter
Why use a Video?
Since it would take FAR longer to type out every part of the Brozz assembly, we decided it would not only be easier for us to link the official video, but also easier for you, since text instructions are often confusing and can be more easily misunderstood.
Organize your parts (incl. all hardware; as shown in the video) & prep for assembly
Inspect frame for defects (warranty the bike right away if you find any weld-cracks or other damage)
Fill (w/ incl. electrolytes / acid) your battery & slow-charge it overnight; it should have at least 12.9v
Lubricate (w/ WD-40 or Teflon spray) your brake & clutch cables (spray inside of the sleeve)
Grease your front & rear tire axles, as well as your rear swingarm & rear shock joints
(Optional) Disassemble your handlebar / fork stem & grease the steering stem bearing
Clean & "silence" (w/ Brake Quiet) your brakes & discs
Mount your front tire, rear tire (after greasing), rear shock, & kickstand: make sure to use Red Threadlocker on the threads of your axles, shock bolts, & kickstand bolt.
Mount your front brake caliper & be sure to add Red Threadlocker to the mounting bolts (be sure to also remove the rear caliper mounting bolts & threadlock them as well)
Inspect / adjust spokes (also found in maintenance section); tighten if loose / wiggling
Mount / connect your dash
Use dielectric grease on ALL of your electrical connections (incl. light sockets, wiring harnesses, etc.)
Use anti-seize grease on ONLY your spark plug & exhaust manifold threads (other threads should have Red Threadlocker put on them)
Add a lock-nut to each side of your chain adjusters
Inspect (for kinks), adjust (if needed), & lube your chain (also found in maintenance section)
Adjust front & rear brake cables (if needed), & clutch cable (if needed)
Inspect your wheels & tires for warping or other anomalies; warranty your wheel / tire if you find any
Inspect (& replace /or warranty, if needed) ALL seals; incl. forks, carb, engine gaskets, etc.
Test ALL frame, suspension, brake, wheel, & steering hardware (e.g. bolts, axles, etc.) for Torque Spec
(Optional) Disable your alarm & remote-start (e.g. disconnect the speaker & box)
