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The idea here is to take the heart of the Overnight Sensations (big sound, small box, cheap price), but increase power handling and efficiency by adding a second woofer. The results should be quite satisfying and surprising to those who choose to build it.
Wiring a second woofer in parallel gives us a few advantages: most importantly, the speaker is 6 dB louder (twice as loud), which also means the speaker will go 6 dB louder than its TM counterpart. There's a catch, of course. The impedance of the speaker is now cut in half. This means that you may need a more robust amplifier to drive it. Will your amp run these? I can't guarantee. If it's rated for 6 Ohms or lower, you're fine. Also, most chip amps and digital amps will have no problem running this speaker... this means that the Overnight Sensation MTM might lend itself very well to a compact "plug-and-play" system, where a small amp is incorporated into the speaker itself. All the user would need to do is plug in his source (iPod, computer, etc.) and boom, they're putting out tunes at a volume that might actually cause neighbors or family members to bang on the wall to turn it down.
Kits for the Overnight Sensations MTM can be bought at DIY Sound Group and soundimports.eu
Enclosure Design
The MTM version of the Overnight Sensations has an internal volume of 9 Liters. It can be built with either 1/2" or 3/4" stock. The trade-off is thus: if you use thinner stock, you get a smaller, lighter box, but you will need to do at least two internal braces; if you use thicker stock, the cabinet will be less resonant and may not require any bracing at all, but the box will be slightly larger and heavier. It's up to you. Either way, you will need two "handypanels" (2' x 4') of MDF to build a pair. You can get creative with the box if you put your mind to it. I could easily envision these being made into tall and slender "sticks" like those sold with HTiB sets at the big box stores. Turning the design into a tower would mean simply having a hollow compartment in the bottom, which you could fill with ballast if desired.
I tried to keep the aesthetics of the MTM version the same as the TM version. The cabinet width is still 6" an the tweeters are still offset--although this time it was done mostly to allow the woofers to be as close together as possible. The drivers are still surface-mounted, but feel free to flush mount them if you like. I kept the cabinet depth pretty shallow so that the speaker would have a small footprint. This created a quirky scenario with the vent tube, though: that is, a single 2" or 3" diameter vent tube would be too long to fit horizontally inside the cabinet, so I used a "dualie" configuration: two 6" lengths of 1.375" diameter tubes (AKA: 1.25" SCH 40 PVC). If you like the look of vents on the front, you could mount them there instead.
Just as with the TM version of the Overnight Sensations, you can use this 1 3/8" ID Adjustable Port available from Parts Express. Simply glue the sliding portion so that the total vent length is 6". These are easy to mount and give a clean, professional look.
I should also add that this vent from Parts Express has been used by some builders. Due to its reduced diameter, the stock length of 4" is actually right on-target, so no cutting is required. The downside of this vent is that it's pushing the limits of port velocity. However, there are several very nice builds of the Overnight Sensations out there that use this port, so it must be OK.
The enclosure could be lined with convoluted foam, which is pretty standard for a vented design such as this. In my case, to keep things simple, I did not line the enclosure at all. Instead, I used a few light handfuls of polyfil behind the woofers (the internal braces sort of held it in place). As I told many people who built the original Overnight Sensations, getting the right amount of stuffing takes a bit of experimentation. I find the best results when I over-stuff a bit, then gradually take some out, listening each time. I know when I get the right sound; the speaker suddenly just sounds "huge."
Crossover Design
The crossover for the MTM version uses a similar topology to the original TM version, but with a few changes.
The woofer circuit is 2nd order electrical, with the .22 uF capacitor acting as a notch filter to eliminate the god-awful breakup of the B4N, and the 1.5 Ohm shunt resistor contours the midrange response a bit. The tweeter's filter is 3rd order electrical, with the 10 Ohm series resistor acting as attenuation. The crossover point is around 3500 Hz, and the acoustic slopes are ... none of your damn business :-) Let's just say they're "not easy to categorize."
Now, for a bit of help with the layout of the crossover, I made a little drawing to show how I did it. My goal was to fit everything onto a 3x6 inch piece of pegboard, which makes mounting the whole thing on the back of the enclosure more feasible.
Also, for those who like the ease and comfort of having someone else design a circuit board for you (and who doesn't?). Printed Circuit Boards are available on eBay--as they are for most of my other designs as well.
Please note that the Frequency Response is modeled below 300 Hz (gray line) because I used gated MLS measurements. I do this for some of my designs to give people a better idea of what the true bass response would be.
Impedance
Conclusion
In the world of sound reproduction, there's a limit on bass extension vs. speaker compactness vs. efficiency; if you want more of one factor, you have to compromise with the other two. This rule is called Hoffman's Iron Law, and this design is as close as I've ever come to breaking it. These are fairly small speakers, and to most ears they will put out a sound that defies their size. This is one speaker that will keep you wondering, "Is the sub still on?" Some may argue that there's a bit of "fake bass" going on, because of a slight hump in the 100 Hz region, but that doesn't explain these speakers ability to play sonic booms in songs like Fear Factory's "Shock," or to pump out the rolling, thumping sub-bassline in Massive Attack's "Karmacoma." <shrug> I'm not even sure how they do it.
Part of the magic of the Overnight Sensations series is in the drivers. The HiVi B4N can put out deceivingly-good bass in a very small enclosure, and the price is very reasonable. They also have quite a bit of power handling; I have pushed the MTM version here with program material to 99 dB with no problems. The Dayton ND20FA-6 is also a special little driver; for the paltry price of $8, any other tweeter would sound like hissy, airy, or sibilant trash. The ND20 plays very clean. It's downfall, in my opinion, is that it's not the easiest tweeter to work with. Small changes in filter values cause large changes in Frequency Response; shaping its response takes time and patience. The end result is worth the work, though. For less than $125 in drivers and parts, you get a speaker that will sound like a much larger speaker that cost several times more.
For a sense of scale, this is a photo of the Overnight Sensation MTM next to the venerable Dayton III, my first DIY build. While the DIII is a fun speaker, the Overnight Sensation MTM has a definite upper-hand in terms of midrange quality, and treble quality for that matter. The DIII may have a few more Hz bass extension, but at the cost of a significantly larger box. (Don't get me wrong. I have nothing but love and respect for Wayne Jaeschke and his designs.)
The overall sound quality of the MTM version of the Overnight Sensations is similar to the original TM. The sound is big, and they sort of pick up where the TM version leaves off. Where the TM version does its best work in a small room, the MTM version can easily rock the walls in such a room... and might be better suited to a medium-sized room. They still work as desktop speakers, and will have a nice, immersive soundstage, but please be careful with your hearing--and be respectful of those whose desk is near yours. These things pack a bit of a party.
Completed Versions by Other DIYers
The OSMTM have been utilized in several creative setups that I never dreamt of.
First up is [WWWJD] from the PE board. You may remember his phenomenal version of the Overnight Sensation TM with the curved cabinets. Well, he's one-upped himself with this build. He did curved cabinets using thin plywood bent over an MDF frame, then veneered with some beautiful Sapele veneer to match his homemade gainclone amp (under the desk lamp).
His complete build thread is here. Conclusion and listening impressions here.
Next is a build from England. This was built by [BIKeSEAT] over at HTGuide forum. It's a 5.1 surround system using all OSMTM. One of them is on it its side for a center channel--he changed the dimensions slightly to keep enclosure volume the same (yes, it's Kosher). He finished the speakers in White Oak veneer. To complete the set, he added a Swope sub. Looks like it blends very well into the decor! His build log is here.
Here is a handsome pair of the OSMTM built by [fastbike1] in solid oak
Meanwhile, the talented [MrkCrwly] did a tasteful OSMTM home theater setup for his daughter. His build thread is here.
Want to see an intimidating build? Take a look at Tim K's version, which features curved cabinets and matching stands. The cabinets were created using a "translam" technique, and all the pieces were cut by a CNC machine. The veneer is tiger-striped maple dyed with a gray alcohol-based aniline dye.
I know what you're thinking: there aren't enough speakers built out of tongue-and-groove hardwood flooring. Enter the "Bamboo Chopsticks." Check out some great build pics here.
Well, once someone got the ball rolling with transmission lines, [Carrick1973] joined in and did a very impressive build featuring a "hexagonal" cabinet. The attention to detail really shows.
by Paul Carmody | last updated September 30, 2024
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