The inspiration for this project came from the Christmas season itself. Every year, people look for new ways to decorate their Christmas trees, and I wanted to create designs that would be both playful and festive. A Christmas tree is a symbol of the season, and adding personalized, fun decorations—like Santa Claus or other themed ornaments—makes it even more magical. The use of modern technology like laser cutting and 3D printing allowed me to turn these ideas into tangible items.
For this week's assignment, I worked on designing items for a laser cutting machine and a 3D printer. I created two designs: one is a tree design, and the other is a Christmas tree ornament shaped like Santa Claus. The idea came to me because we are in the Christmas season, and there is a need for shapes that can be used as decorations for Christmas trees. These decorations include both toys for children and general ornaments for decoration.
I care about this idea because Christmas is a time for creativity and decoration. Designing items that people can use to decorate their Christmas trees is both fun and meaningful. It's an opportunity to contribute something special to the holiday season, especially in a time when people are looking for unique and personal decorations. Using laser cutting and 3D printing to create these items adds a modern twist to traditional decorations, making them both functional and decorative.
creality - ender3 v2 machine with white pla filment
laser cad
white pla filement
Malky Laser Cutter ML64 machine and ply wood 3mm sheets
laser cad
I used LaserCAD software to design the 2D shapes for the laser cutting machine, and I used 3mm ply wood as the material.
MACHINE : Malky Laser Cutter ML64
I used Cura software to create 3D plastic shapes and used PLA filament for the 3D printing.
machine : creality - ender3 v2
This is because each machine is specialized in certain materials, and I chose the materials that would work best with the machines.
cura
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Initially, I got the 3D printer design from the website Thingiverse, and I obtained the laser cutting design from 3axis.co. Then, I began modifying the designs. For the 3D design, I adjusted the size to ensure it could be executed in a short time with a minimal number of minutes. I made sure the support structure was correct and that the settings were accurate. For the laser design, I ensured I combined both engraving and cutting processes. I defined black for cutting and red for engraving, and checked the settings carefully. During the design preparation phase, I loaded Cura software for the 3D printer and LaserCAD for the laser cutting machine.
the settings for laser cad
time : 1 hour 17 minutes
cura and the setting
the wooden project for this week
the 3 d design for this week
For laser cutting:
I reviewed my DXF file with Eng. Mahmoud Walid, and together we identified any mistakes in the design, such as open lines that could result in unintended engraving.
I corrected the open lines and ensured all settings were correct for both engraving and cutting.
I sent the corrected file to the laser cutting machine via the computer connected to it.
I loaded the wooden sheet into the machine, calibrated the origin point, and optimized the machine’s location for cutting by repeating the positioning process several times.
Once everything was set, I pressed the start button and watched as the laser cutter carefully engraved and cut the design on the wooden sheet.
Throughout both processes, I learned the importance of checking settings and ensuring designs are prepared properly to achieve the desired outcomes.
i opend the stl file and then i change the scall and check what the design need ? if it need a support or not
then i changed the setting below
infill :20
infill patern : grid
adhesion type : brim
9 gm
estimated time after slicing = 1 hour 17 minutes
then i export the file to g code and send it to engineer mahmoud waleed and i follow up the design
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Yes, I asked for feedback from my peers. They suggested adjusting the size of designs for easier printing and cutting, and recommended using different materials for better laser cutting results.
I built upon a peer’s idea to improve 3D print supports, which helped reduce printing errors.
I helped others by sharing tips on Cura settings for 3D printing and choosing the right materials. My peers helped me improve LaserCAD settings and ensured accurate dimensions before cutting.
In the 3D printer, the details were quite intricate, so I had to watch the videos again for clarification. One of the challenges was that the file formats were downloading in a different format than what I needed. I found that we can upload the correct file formats we need by using a program online that converts file types.
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I can use the laser cutting machine to create a wooden surface where the mushroom can be placed to turn it into leather, and the 3D printer can be used to create the small cuts.
the coolest thing that i can make a real product by using designs
One thing I can never forget is that I met some wonderful people, and the company was great.
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I tried downloading other designs and showed the trainers the designs aside from the assignment. They are available on the portal.
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