Laser Cutting
I've searched for keychain designs till I found this cool one on 3axis site, so I grabbed this as dxf. file
3D Printing
I've grabbed this medal design from instructables website as stl. files, this design consists of 3 parts which are assembled by 3mm screws.
Geneva Roller
Laser Cutting
Here for the ODC laser cutting machine, it works with RDWorks. The provided material is wooden sheet 3mm thickness
Laser Cutting Machine
RDWorks software
Plywood
3D Printing
in order to fabricate this design, I've user PRUSA i3 MK3, and the material is PLA.
printing material
3D printer
Laser Cutting
After grabbing the model from the site, I've converted it's path from cdr to dxf, so it can be imported by the software.
then, the file is imported, rescaled and adjusted just beside the origin.
The modes whether cutting or engraving, was adjusted ( speed, power)
For cutting: speed: 20 mm/sec Power: 65%
For cutting: speed: 350 mm/sec Power: 18%
Finally, the file is saved as rd file, so the machine can read it
RDWorks
3D Printing
I've grabbed the model from instuctables site as stl files.
then, the files were imported at CURA software, placed as wanted, I had to keep the scale as downloaded since the model is roller with specified diminutions ratio.
layer thickness was selected by 0.15, infill is 20% without support or adhesion,
also the printing temperature is adjusted on 210 degree.
After that the file had been sliced, giving the final time 1h36min
most of the settings are as recommended in the model webpage
Ultimaker Cura software
Laser Cutting
So, here is the manufacturing process.
after getting the rd file on the flash memory, it has been uploaded to the machine memory.
adjust the origin over the wooden sheet and take frame to make sure that the dimensions are included in the required area.
focus is adjusted, pulse is taken to make sure that the laser in it's right conditions.
after adjusting all the machine properties, we started the cutting process.
plywood sheet after cutting
keychain after cutting
3D Printing
Just after exporting the gcode. file, I sent it to the printer memory card.
first step was to turn on the machine power and inserting the memory card, so it can read the file, then selecting file, start heating and printing.
after the 3 parts are finished, I've assembled them using 2 screws 3mm, and here it is ^_^
Laser Cutting
I have used help for using the laser cutting machine for the first time.
also there was printed manual for the machine, along with this wooden sheet that shows the required power and speed for each engrave color and depth.
3D Printing
I had another model to print, but I saw that Geneva roller model while I was checking my colleague journals, I really liked it, so I've decided to fabricate it instead of the first one.
I got stuck in using the laser cutter for the first time, so I've requested help from one of my collages.
then it all done smoothly.
also for 3d printing I had problem since I've selected the build plate adhession option in cura as skirt.
so the first printed layer moved.
than I asked the node manger, her pointed me to adjust this option for Brim to make sure that the first layer are fixed well.
Cura Software
for the laser cutting, I've learned how would the construction parts be cut, also the 3d printing in case if any parts were needed as 3d printed
seeing all fablab machines, using the 3d printer and the laser cutter, that was the really cool thing!