Final Project Journal
Mongiz"Nazillak Aho"
Embedded Files
Project Ideation
Project Ideation
1- Tell us about the idea of your project. Why do you care about this? What were you inspired by? Include images and videos of similar projects
1- Tell us about the idea of your project. Why do you care about this? What were you inspired by? Include images and videos of similar projects
A. the Common current solution
B. Developing the current solution
Problem Statement "Delivery Receiving, No Elevator"!
Delivery for the needs/emergencies/ the mode of (Doing nothing). it is a part of our daily life. But in Class B,C levels where no elevators in old buildings,
it has some troubles especially with high floors :
the delivery man may suffer, high floors +heavy weight he carries.
It may upset for the buyer to communicate in his/her mode or not comfortable to open the door for the stranger in home wear.
the Common Current Solutions:
A. Using a vegetables Basket. but, it has some errors:
The basket may be tighter more than the order.
Heavy orders, difficult for the dragger.
Order may damage/ fall on the way.
No Guarantee for the change.
boring waiting time for the delivery man at the balcony.
B. Developing the Current Solution (Exist).
I found out some trials using a crane in the balcony (electric/mechanical control) for sending the basket down and receiving the order. it solved part of problem statement but needs some developing and that is my project scope.
Full Scenario Flow Design!
The Concept: Controlling via Remote &Giving the money Auto once Receiving the Order.
sending the box easily, effortless, using crane, wifi panel control (Toggle Button), Auto interaction between the box (Mongiz) and the delivery man easily, once he puts the order Ir Sensor will detect it, then it will open money gate -which is linked by a Servo Motor- and writes instruction on LCD (UI) as "Kindly, Have Your Money", then "Push the Button After Finishing" once the user takes the money and pressing the Button, the door will be closed and LCD writes "Thank You & Good Bye"
so, I designed the Scenario as the following:
Executive Scenario Flow Design!
Project Construction
Project Construction
The Big Idea:
after discussion with the instructor, we picked a part of the scenario can be done within the time and the available capabilities. flow from (5-7).
2- Explain the CAD process of your project. How did you use the software to design your project? (List the softwares/tools/materials...etc that you used)
2- Explain the CAD process of your project. How did you use the software to design your project? (List the softwares/tools/materials...etc that you used)
Design: Product Design& Identity Design
I. Product Design.
1. Drawing the cutting sheet for the product design according to the fabrication &material specs. By considering:
MDF sheet size (500X300)mm, thickness=3mm.
clearance of assembly parts (0.1-0.2)mm.
2. Extrude every part as a new component as shown. (3mm).
3. Joining the components (faces centers).
4. Joining all sheets parts.
5. inserting the Components :(Arduino, IR Sensor, Servo (sg90), LCD ).
downloading the components from Grapcade.:
6. Joining all Components.
every component to its sheet part and study fixing requirements.
7. Fixing the components (Designing holders/project join slots. )
for projection steps steps press here.
8- Projection for every sheet had a component.
9- Exporting the 9 sheets parts as DXF files for Laser Cutting as shown.
10- save as the components as Stl. file for 3d Printing (5 holders).
II. Identity Design.
11-Export ai file to DXF file for adding to sheets parts (Engraving by Lazer Cutting Machine).
12- saving in the whole product files. (Dxfs/Stls.)
3- Explain the fabrication process of your project. How did you use the machine to fabricate your project? (List the softwares/tools/materials...etc that you used)
3- Explain the fabrication process of your project. How did you use the machine to fabricate your project? (List the softwares/tools/materials...etc that you used)
Software/ Preparing Files for Fabrication.
Nesting ,Parameters, &Exporting to the machines.
A. LaserWork: for Laser Cutting.
inserting the sheet parts (DXFs. files) into LaserWork software, then nesting the parts inside the bed sheet (500 x 300 mm).
after nesting : 4 files sheets are ready for fabrication.
Laser Machine parameters:
Black code, Cut: 15 speed/65 power.
Red,Blue, Cyan (Levels) cods, Engraving (Scan):
Red: 300/30
Blue: 300/40
Cyan: 300/50
3.saving files as RLDs. files.
4. sending orders to the Laser Cutting machines for Running by pressing Download.
5. Preparing the material: MDF wood, 3mm on the machine bed.
Material: (Ply Wood 3mm)
Machine: (Morn MT3050D CO2 Laser Cutter. )
6. selecting the file name, adjusting the focus machine, testing Track frame then press Run.
VID_20220921_134829.mp47. I had to re-Run because after raising the power up to 80, because part of the sheet did not cut.
B. Cura: for 3D Printing.
Components Holders & the Door Mechanism.
Collecting the 5 parts (Components Holders) in one Altimaker Cura file, adjusting every part rotation then setting the parameters as the following:
profile= 0.3mm
infill=20
Temprature= 215 c
speed= 60
2. after slicing the result is 38 min/ 8g.
3. saving the file as G.code file then saving on the memory card of the 3d printing machine.
Feeding 3d Printing Machine Material: PLA
3D Printing Machine: PRUSA i3
VID_20220921_113908.mp4inserting the file on Memory Card of the machine, selecting file name, then Running.
VID_20220921_114607.mp42. Runing proceeds.
Project Electronics & Power Management
Project Electronics & Power Management
4- Describe your electronic circuit. What are the input and action components? What is the function of each? How do the components integrate together to form your smart system? (List the softwares/tools/components...etc that you used)
4- Describe your electronic circuit. What are the input and action components? What is the function of each? How do the components integrate together to form your smart system? (List the softwares/tools/components...etc that you used)
circuit Components:
Arduino +Port USB, Servo Motor s90, IR Sensor (2 pieces), Small Breadboard, LCD 2X16, wires.
The First Code based on 2 Sensors/ Inputs
but unfortunately, IR2 does not work, after try and error we found out that the IR2 sensor has to start in "High" condition, so, I decided to replace IR2 sensor with Push Button, so I made some amendments on the code and the product by cutting a new slot for the Button.
The final Code based on IR Sensor & Push Button / Inputs
that is the final code & actions has been done and worked perfectly.
5- What is your power source? How did you select the suitable power source for your project? (List the softwares/tools/components...etc that you used)
5- What is your power source? How did you select the suitable power source for your project? (List the softwares/tools/components...etc that you used)
after checking the data sheet of every components I selescted the Power Source : Adapter 5V
Components:
Arduino,
IR Sensor,
LCD,
Servo Motor,
Bush Button.
Project Programming
Project Programming
6- Describe the code of your project. How did you program each function of the project?
6- Describe the code of your project. How did you program each function of the project?
Project Integration & Testing
Project Integration & Testing
7- Demonstrate with text and visuals how did you integrate the project’s modules together? What are the testing results? (Include a Demo video separately, showing a proof of functionality)
7- Demonstrate with text and visuals how did you integrate the project’s modules together? What are the testing results? (Include a Demo video separately, showing a proof of functionality)
Assembly is proceeding
Joining Side by Side
Fixing the Senor by Holder
LCD Housing
Finally Mongiz Comes!
to see it as a whole product, it took long journey in backstage, any product has its own iceberg. try and errors, integrations, implementations, brainstorming, re-amendments to get user's satisfaction.
Ready to open with any Input!
All Wiring in one Side!
to see it as a whole product, it took long journey in backstage, any product has its own iceberg. try and errors, integrations, implementations, brainstorming, re-amendments to get user's satisfaction.
Mongiz Promo
Sharing & Collaboration
Sharing & Collaboration
8- Did you ask for feedback? What are the ideas that others have contributed or suggested? What was someone else’s idea that you built upon? How did you help your peers? How did your peers help you?
8- Did you ask for feedback? What are the ideas that others have contributed or suggested? What was someone else’s idea that you built upon? How did you help your peers? How did your peers help you?
I shared the demo video's with others, they liked the final result, and suggested to use mp3 module instead of LCD as interactive output, telling the instruction to the delivery man it will be more remarkable and suitable for the product nature, talking to the user in his slag language.
Osama my colleague helped me joining some screws.
Huessin "the specialist" helped me re-cut the same LCD wood sheet for adding the Push Button after replacing IR sensor2 with the Push Button.
Before
After
Overcoming Challenges
Overcoming Challenges
9- When you got stuck, what/who did you turn to? At what point did you have to pause to research or learn more before moving on? What are some mistakes, pitfalls, or challenges that others can avoid if they were doing this project?
9- When you got stuck, what/who did you turn to? At what point did you have to pause to research or learn more before moving on? What are some mistakes, pitfalls, or challenges that others can avoid if they were doing this project?
VID_20220921_134959.mp4Re-Runing Laser Cutting machine. , amending the power to 80 and removing the overlaps to scan the full logo.
VID_20220921_121846.mp4one of the parts did not complete because of its light weight, so I had to add support
, so I had to add support to this part and reprint it.
The Biggest Challenge!
Unfortunately, IR2 does not work, after try and error I found out that the IR2 sensor has to start in "High" condition, so, I decided to replace IR2 sensor with Push Button, so I made some amendments on the code and the product by cutting a new slot for the Button.
Future Work
Future Work
10- If you had more time, what is one thing you would change/ Do next in your project?
10- If you had more time, what is one thing you would change/ Do next in your project?
making the full scenario and adding wifi remote control and applying crane + DC motors for sending Mongiz down.
also I will change box assembly design.
Final Project Design Files
Final Project Design Files
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