Step by Step Instructions Tool Box

Step By Step Instructions for Tool Box Project

Cheek List

Description (based on 1 x 6” stock)

Bottom (A)

2pes, "TX 6"W x 19"L

machine and leave as thick as possible; (follow instructions by glue table) Rip 1 pe 3" wide on Table Saw-give other half to a classmate Joint Cut edge of 3"pc, arrange and glue 1 1/2 pcs together (follow instructions by glue table) machine to 3/4T X 7"W x 17 1/2"L

| Ends (B)

2pes, IMT X6"W x 20'L

machine and leave as thick as possible; (follow instructions by glue table) Rip 1 pe 3" wide on Table Saw-give other half to a classmate Joint Cut Edge of 3" pc. Arrange and glue 1 1/2 pcs together (follow instructions by glue table) machine to 3/4"T x 7"W and cut 2 pcs. x 9"L

Sides (C)

2pcs. "Tx 6"W x 20'L

machine both pcs. to 3/4"T 5"W x 19"L mark hole locations with template and countersink drill all the way through with 3/16" twist drill bit

Handle (D)

1pc. 2" x 2" x 19" spruce (behind Miter Saw on Table)

machine to 1"Tx I"W x 17 3/8"L round over edges with sandpaper

Assembly and Finishing

Sand Faces of Parts with 80-120-180 sand paper (do not sand edge and ends) Glue Part edges and screw together with 1 1/4" drywall screws. Fill nail holes, cracks and joints with wood filler-let dry. Sand with 80/120/180 Sandpaper Blow off with Air Hose Apply first coat of Urethane or Paint Sand lightly with worn out 180 Sandpaper. Apply 2nd Coat Of Urethane or Paint Sand lightly with worn out 180 Sandpaper. Apply 3rd Coat Of Urethane or Paint