Above is a chart showing the cost of improving the current VT pilot plant. We installed durable labels and valve tags to the system to help with instructional purposes.
Above displays the increase in brewhouse efficiency over the course of two brews from this year compared to three brews from last year.
14.5% increase in overall Brewhouse Efficiency
Above is a chart showing the potential savings based on improved brewhouse efficiency for a smaller microbrewery that would make about 50 barrels or BBLs a month, similar to what the VT pilot plant would produce. We saw a 15% increase in brewhouse efficiency from this year's brews when compared to last year's brews. This was due to the adjustments we made in our mill and the use of consistent batch sparging. These savings are huge for a small microbrewery. For a larger microbrewery that produces 1000 BBLs per month, savings of around $6000 per month or $72,000 per year could be achieved with a 20% improvement of brewhouse efficiency. We expected to see a even greater increase in savings with using continuous sparging but we were unable to test this theory due to time constraints.