Purdue Organizations and Internships
Purdue Organizations and Internships
To create the fastest speed boat and ATV with my team of 8 people for my professional club, I focused on the testing and manufacturing engineering operations for the project. I constructed the boat and ATV using PLA and ABS polymers with several 3D printers taking over 200 hours of printing time. To fuse the 11 3D-printed parts together for the boat, I made my own chemical glue with leftover ABS scrap filaments and acetone. To create a strong body for the ATV, I made several different connecting joints to combine the over 20 pieces together. Further, I updated and modeled 3D parts using Fusion 360 to ensure the vehicles' mechatronics would fit correctly.
Taking the lead of a group of 8 people from a previously 1.5-year running project, this volunteer project was used to inspire over 50 K-12th graders into STEM fields through the Purdue Engineering Outreach club. To do this, my team made instructions for how to lead this project, a presentation to teach kids about the car's engineering/science, and a parts list to let the students build their own cars. My biggest challenge was learning how to lead and effectively organize team meetings to ensure that tasks were done on time by setting short and long-term goals. In the video are many of my teammates. Please click on the picture to watch the video.
While I was elected Project Manager the next year, making me in charge of every sub-team within PEO, one of my favorite teams (and the one that I retired from my position as Team Lead as), was this Rubberband Powered Zipline. Finished under the current Team Lead, Jacob Whitehouse, with my guidance above him and his teammates, I'm excited to see the project being brought to kids. The goal is for students to build the coaster's body, considering aerodynamics and structural design, to be the fastest across a room on fishing line string. As of today, this team is working on creating a Beyblades-style project. Other teams under my supervision include a bridge project, a potato-powered electrical circuit, DIY musical instruments, a catapult-resistant house design, and a robotic gripper tool.
I was a Mechanical Engineering R&D intern at Thermo Fisher. While I had four main projects including the introduction of 3 sensors and a better handle locking mechanism, here is one of the sensor prototypes that I designed. When this 3D printed part attaches to another part through the bottom holes, my goal was to use a mechanical sensor to detect it. Because of the limited space not shown by other surrounding parts, I chose to use a limit switch. So on Solidworks I designed the fitting for the limit switch that I purchased. Also positioned the limit switch flush to my part by cutting off the original actuator and creating my own triangulated actuator head.
Working as a Business Process Improvement Intern, my job was to increase the company's manufacturing efficiency. While I made many successful solutions, my favorite was this Excel form that analyzed every assembly line's cycle times to produce standard work for the operators to best hit the company's daily takt times.