The original STBook batteries are NiCd packs rated at 9.6V, 1300mAh. By now, all of them are dead, raising the question: what can be done?
Option one is reconditioning the original battery, which involves opening up the old pack, removing the insides, adding a new battery pack, and then likely gluing it back together.
Option two is making a new one—so I did. With 3D printing being affordable, I modeled a replacement battery and merged two solutions. One is a simple rechargeable battery that replaces the original and charges as usual. The other is a lesser-known solution: an AA alkaline battery adapter that Atari designed. Yes, the STBook can run on seven AA alkaline batteries for hours due to its low power consumption.
My solution combines both approaches: a 3D-printed battery case that supports both modes. While I don’t think running on 7x AA alkalines is ideal, it’s included to provide a complete solution. However, space inside the case is very limited.
Images are subject to copyright.
Red - Positive pin
Green - GND
For chargeable batteries the middle positive pin is used, while AA batteries connected to the one on the side. These pins must be connected according to the configuration.
I also made a small adapter board to accomodate the batteries.
It's a nice result but due to 3D printing technology it has it's own "features" when it comes to surface, material, etc.
It's been designed few years ago as a repro but now it's useful to have.
Shared on github (only for personal use):
https://github.com/tercsirobi/Atari/blob/main/STBook_internal_battery_pack_outlines_FINAL.pdf
Printed
Installed
Compared
AA board fitted
Technical info, links, etc
3D print: black PETG filament used for better heat resistance.
I used the following materials to build them:
Battery: 9.6V, 1400mAh NiCd battery pack. Connector should be changed to the 2 pin JST.
https://www.ebay.co.uk/itm/356059360337
Connectors towards STBook (12x12mm version)
https://www.aliexpress.com/item/1005007995334619.html
AA adapter board contacts
https://www.aliexpress.com/item/33046049515.html
Cables: 2 pin JST pairs. The board and the battery wired with the opposite cables so there is no accidental connection possible.
https://www.ebay.co.uk/itm/365215659806
Photos for products below - just in case links expire.
There is also another board that uses the spring connector but I decided not to build that version for myself.
Atari's AA pack 1
Images from Dal (Atari-Forum).