Pneumatic Conveying Systems manufacturers
Bulk materials must be transported safely, effectively, and with as little equipment as possible in industries with flue gas and water treatment plants. Material handling equipment is used to accomplish this, and a pneumatic conveyor may be the best option, particularly for long-distance applications.
A pneumatic conveyor from Prochem is made up of well-designed parts that work together to move things safely, economically, and efficiently. Pneumatic conveyors are best suited to moving long-distance aggregates like sand, lime, cement powder, sugar, wheat, and other low-bulk density products in fine powder conditions and dry like wheat etc, because they use a series of flexible pipes connected to a fan or blower to move dry, fine materials using airflow.
The distance and feed rate are used to dimension the airflow. The pneumatic conveyor pipe receives the powder directly.
Pneumatic Conveying Systems manufacturers - Prochem
Sensors are used to control pressure and velocity.
All of the components are sealed completely to prevent leaks.
What advantages do pneumatic conveyors from Prochem offer?
The following advantages distinguish pneumatic conveyors from other types of systems:
They are very adaptable and can be made to fit around existing equipment for powder processing.
They only take up a small amount of space when they are installed because the pipes are so adaptable and versatile.
They also move material much faster and without losing any of it, which is great for aggregates that would be hard to move safely and without losing much of it.
Because they have fewer moving parts that are subject to wear and tear than other systems, they require less upkeep.
They are safer to use for operators and maintenance workers alike.
Because they move the material through fully enclosed tubes or pipes, there is less of a chance that it will get into the plants.
There are three different kinds of pneumatic conveyors, which are classified according to the kind of material they can move and the source of their airflow. These types are described in detail below; however, keep in mind that distinct manufacturers may provide slightly distinct specifications for each type.
Pneumatic Conveying Systems manufacturers - Prochem
1. This type of pneumatic conveyor system is typically utilized for non-fragile materials. It fluidizes fine particles by utilizing low-pressure, high-velocity air streams. After passing through an air mover at high speeds, the material is pushed directly inside the conveying line by a screw feeder. Powders with a low bulk density perform best on these conveyors, but they can also efficiently move materials that tend to compress under pressure.
2. DENSE PHASE PNEUMATIC CONVEYORS Unlike dilute phase pneumatic conveyors, which use high pressure and low velocity, this type of conveyor is ideal for products that are prone to breaking. The material is first loaded into a pressure vessel, where it is pushed through a high pressure into the conveying line and transported to its final destination. The product is pulsed rather than fluidized in this instance, and air injectors may occasionally be used to move it along. Compared to dilute phase pneumatic conveyors, these conveyors move abrasives, heavy bulk density products, and other fragile materials at a slower and gentler pace.
3. The semi-dense phase pneumatic conveyor is the third variety of pneumatic conveyor. It has the characteristics of both types because it sits in the middle of the two other systems. They are pressurized and have an air mover, allowing them to move a lot of material at a slightly faster pace while still protecting it. They work well on cement and other abrasive, aertable materials.
At Prochem, you'll get exactly what you need and excellent guidance throughout the process.