Big bags, also known as Flexible Intermediate Bulk Containers (FIBC), are convenient for transporting bulk materials. They are easily lifted by their rings, stored on pallets and transported to their destination. However, packing in bulk can be a difficult task. Filling them by hand is difficult and can lead to overflow. Thus, specialized automatic filling machines often become necessary to get the job done quickly and efficiently.
How can your business choose the right type of bulk bag stacker? In this guide, we discuss some of these devices and present their pros and cons so that you can make an informed choice.
Different Bulk Bag Filling Systems
The following are some of the different palletizing systems available for use in bulk bag filling stations:
Jumbo Bag Filling Machine Suppliers in Pune - Prochem
1. Self-contained filling unit
The independent filler is the most common type. most common motorized bulk bag feeder. These fillers have a simple design, intuitive operation and are user-friendly. They are also flexible enough to operate in a wide variety of industries and applications.
The operation of these big bag loaders is simple: they rely on gravity. The filler is positioned over the bulk bag and then deposits the material directly into the bag below using the discharge nozzle. Usually, staff can calibrate the flow of material. The filler can discharge a large volume to fill the bag quickly, or it can release a slow drop if the bag needs to reach an accurate weight.
Typically, establishments use free-standing fillers with spout bags. The reason is that they can adjust the spout tips to fit snugly around the drain pipe to prevent spills and ensure a clean and efficient filling process. Attaching the nozzle to the hose, automatically filling the bag, stopping the refill and removing the bag is quick and easy. The worker can then easily move the filled bag and put the empty bag back in its place.
Self-contained fillers are particularly useful if your establishment already has a product movement system. They are also useful for facilities that need to fill their bags in bulk on pallets for transport on a forklift or hand pallet truck.
Because of their reliability and ease of use, stand-alone fillers can safely reduce loading times for processes and products ranging from sand and gravel to food products and building materials.
Jumbo Bag Filling Machine Suppliers in Pune- Prochem
2. Conveyor fillers The
They can move product both horizontally and vertically, while independent fillers can only move product vertically.
Fillers independently unload material from the upper bulk bags, they require personnel to load material into the air, often delivering it to the containers above the machine. This process can be time consuming and can also be dangerous if staff are not properly trained.
On the other hand, the conveyor filler acts as a conveyor in addition to the loader. They can transfer the necessary materials from the ground - or anywhere in your facility - into the loader and from there into large bags.
Conveyor fillers are available in a variety of models. The simplest of all is the flexible screw conveyor. Flexible screw conveyors work best if the installation creates a ground level discharge and collects the necessary materials there. The flexible screw conveyor conveys the material from the dump to the excavator, then it discharges the material from the loader into the bag through a pipe on the bag.
More advanced options for conveyor fillers include styles such as modular tubular fillers.
Pneumatic systems can transport large amounts of different materials and are designed to be able to move these materials around your facility and possibly into large available waiting bags. They do this by combining a robust vacuum system and industrial grade pressure blowing systems to easily handle large volumes of heavy materials.