Assistant Manager
Oct 2021 – Present
Designing and developing UAV systems and conducting aerodynamic analysis using ANSYS (ICEM CFD, Fluent) for design optimization and its aerodynamic performance under supervision of SAR Wing (Synthetic Aperture Radar Wing).
Creating 3D models, technical drawings, and specifications for drone components and Conducting research to enhance drone performance and capabilities.
Developing and optimizing manufacturing processes for drone production using advanced manufacturing material including Carbon Fiber Reinforced Plastics (CFRP).
Utilizing vacuum moulding techniques, such as vacuum bagging and infusion for the manufacturing of CFRP drone components. Skilled in preparing moulds, layup of carbon fibre prepreg sheets and implementing vacuum bagging systems to ensure optimal resin impregnation, also experienced in managing curing processes and achieving high-quality, lightweight, and structurally sound carbon fibre parts.
Developed thermal protection system utilizing advanced manufacturing materials for space applications while collaborating with manufacturing teams to support the production process and resolve any design related issues.
Responsible for the design and development of a setup to perform hydrostatic pressure testing (DT) on pressure vessels, conducted prototyping, testing, and validated designs to ensure functionality and performance.
Proficient in utilizing SolidWorks for CAD design and operating 3D milling machines for CAM operations while working closely with manufacturing and P&M teams to provide technical guidance.
Assistant Manager- Technical Procurement
Dec 2020 – Oct 2021
Oversaw the provision of material requirement for MEP and HVAC works of a 350-Bed hospital, a health care project of NCG.
Assess and understand the technical specifications and requirements for mechanical components such as HVAC systems, pumps, and pipelines needed for the project.
Managed the onboarding process for new suppliers, conducting all relevant checks in line with group policy for SMTH project.
Created detail technical reports and requests for CapEx.
Draft and manage contracts, ensuring compliance with technical specifications and project requirements.
Prepared bidding documents, comparative statements and issuance of POs to suppliers after technical scrutiny and negotiating.
Experienced working with implementation, customization and working on Oracle ERP.
Design Engineer
Jan 2020 – June 2020
Cooperated with manufacturing team to create simplified designs of Auxiliary Power Unit for AL-Khalid Tank as their secondary power generators.
Address thermal considerations, implementing cooling systems for power electronics and ensuring that the auxiliary power system operates within specified temperature ranges.
Oversee the fabrication of prototypes and conduct rigorous testing to validate the design's functionality and reliability.
Utilize CAD (Computer-Aided Design) software to create detailed 3D models of mechanical components and assemblies.
Worked with senior managers to manage large, complex design projects for corporate clients.
Designed a 6-point drill press machine to enhance their production and workers efficiency reducing drilling time.
FEA Analysis were done using Ansys 18.2 on the designed drill press machine and technical reports were provided to Assistant Manager of production department.
Learned and experienced different manufacturing processes during overhauling of F-7, F-7PG and FT-7PG Aircrafts.
Assisted with the design and implementation of Air Refueling Systems in Mirage ROSE III aircrafts of PAF