Contact Stress Analysis of Spur Gears using Experimental Stress Analysis

Objective : To determine and validate contact stresses in spur gears resulting in tooth wear

Activities :

  • Designed mathematical and CAD models of spur gears in PTC Creo

  • Optimized meshing parameters with proper boundary conditions in ANSYS

  • Perform FEA analysis to find out contact stresses

  • Manufactured gear & pinion specimen in epoxy material using Waterjet cutting method

  • Carried out photoelastic experiment & analyzed stresses

  • Validated results between FEA and experimental analysis