Toys & Other Projects

Our "Practical" Mid-Life Crisis Car

Back in August of 2018, we went for a test drive of two Tesla cars down in Natick MA. While Tanya completely loved the Subaru WRX we had, she agreed to give these electric cars a try. The test drives were so much fun, and we placed a Tesla Model 3 on order that same day.

Tanya chose the stunning Metallic Blue color, and opted for the white interior option. Having regretted not getting the higher performance STI option when we had purchased the WRX 6 years ago (!), I pushed for the Performance version with the additional Performance Upgrade Package which includes the 20" wheels, monster Brembo brakes and a carbon fiber spoiler (to be installed in Boston at some point in the future).

As we had ordered fairly early, we got the "Free Supercharging for Life" option. It means we can use any of the Tesla supercharger stations at no (additional) cost to us while we are traveling. Also, in an amazing coincidence, on my birthday in 2018, Elon announced that they would not be charging extra for the Performance Upgrade Package (a $5k option) and the price of the white interior had been reduced by $500 - Thanks for the Birthday Gift Elon!

At a rated 456 HP and a 0-60 time of 3.3 seconds and a 1/4 mile time of under 11.8 seconds. For reference, the 707 HP Dodge Hellcat has a 0-60 time of 3.4 seconds and a 1/4 mile time of 10.9 seconds. In comparison, our 1994 Camaro when new was 285 HP, 0-60 of 5.9 seconds and a 1/4 mile time of 14.4 seconds. It should be a little quicker now with the engine rebuild, but not even close to what Jarvis can do. Early in 2019 a over-the-air software update that will add 5% more power and 7 MPH to the top speed, bringing it to 162 MPH. It reduced the 0-60 time to just under 3.2 seconds!

We are now eagerly waiting on the second over-the-air software update that will add 5% more power - that should boos the power to just over 500 HP at the wheels, and will likely drop the 0-60 to 3.1 seconds.

We decided on the name Jarvis, after the virtual assistant/butler that Tony Stark has in the Marvel movies. It seems to fit, as you can use voice commands for many functions in the car.

Much more information available about Tesla on the website I made to answer questions, which can be found here:

Meet "Jarvis", our 2018 Tesla Model 3

As there are no Tesla dealerships in NH, VT, ME, or CT and if you pick up your car in MA you have to pay their taxes, we opted to pick up our new Tesla model 3 "Jarvis" in Mt. Kisco NY. The other option was to have it delivered to our home in NH, but it would take an additional 3-4 weeks.

This was a fun weekend adventure for Tanya an I, as it started with a one way Enterprise rental car, arranged by Tesla - we got a Hyundai Sonata. It's Sonata very good car, Sonata very powerful, Sonata very fun to drive, etc. (Sonata sounds like "It's a not a" to me - enough Dad humor). I think Tesla uses this particular car and model so you appreciate your new car that much more once you take delivery. We dropped off Lauren and Sean at my parent's house in CT, and made our way to Mt. Kisco NY in the pouring rain. We arrived a bit early for our 5 PM appointment, the last 20 miles were an adventure as we made 4 route changes due to 4 separate accidents due to the intense down pour.

We checked in at the showroom and service center, completed the paperwork, a process that took about an hour and a half. We then followed the shuttle (a beautiful Model X) to the enterprise rental car location to drop off our Sonata very fun car. (last time I promise) Then we opened the gull wing doors on the model X, and were driven right up a ramp and into the warehouse where they prepare the cars for delivery. We hopped out, and checked out the 30 or so various Tesla vehicles in process in the warehouse. There were a few blue cars, but none with white interior, so we knew ours wasn't already inside. As the deliveries are so high, it took about 45 minutes for our car to be driven into the building (which is why it's wet in the image above). The woman who showed us all about the car, Brianna, walked us through how to use the main features of the car, the touch screen, how to charge, etc. Super easy, and I just kept thinking how many switches, knobs, wires and molded plastic parts are no longer required - which saves on cost, due to fewer materials, parts, assembly time and even troubleshooting and repair. Whatever could be automated has been, including the wipers, high/low beam headlights, etc. Also, with two electric motors, you don't need to worry about coolant temperature, oil pressure, what gear you are in, there is no traditional transmission (the car has 4 physical gears, that creates two gear meshes - one on each motor and one on each axle). There is no shifting between gears, the motor simply spins faster depending on how fast you want to go. The design has been tested to more than 1 million miles.

Tanya and I took a short road trip through New Jersey, stopping at Thomas Edison's workshop (while driving a Tesla, wearing a Tesla jacket - quite the irony). We picked up the kids on Sunday, and headed home. We take friends for test rides almost daily, and so car have had 13 passengers who have never had a Tesla ride. I'm thinking that we may have converted a few people over to electric cars as their next vehicle.

After having the car for 6 days, and having put 700 miles on it, we LOVE IT! It's by far the most fun car we have ever owned, or even driven. It's incredibly quiet, just a slight electrical whirring noise. When you accelerate, it feels like launching in a modern roller coaster - you are pushed back in the seat and can feel it in your guts. We've used a few super chargers, and it's very simple to get a recharge while traveling. We've had fun with the classic Atari games too, where you can use the steering wheel and thumb buttons to control the games.

While I love my truck, if I could I would immediately trade it for a Tesla truck if possible - the Tesla truck should be coming out in 2019 or 2020. I'm really seriously thinking that the traditional auto manufacturers & stealerships are in serious trouble. If they don't adapt immediately, gas powered cars will be "quaint" like traveling by horse and buggy. Their time is limited if they don't change.

2012 Plug-In Prius (kids car) 6/22

With used cars costing so much, and the cost of gas going crazy, when I saw a friend at work selling this car I thought it would work well for our kids. It's quirky, weird as hell, but has been dependable. My daughter likes how it gets 60-70 MPG and about 10 miles "free" (Mom & Dad paying for the electricity to charge it up).

Well, we just had to do an oil change for the first time, and found that Toyota uses a weird oil cap and paper filter in place of a standard sheet metal housing oil filter. This make a messy job even messier, and requires that you have a custom 14 sided 64.13mm socket, which I couldn't find locally today. We got the damn thing off with a strap wrench, but I wanted a more reliable way to tighten it back in place. I put the CNC Bridgeport to work, and milled out a custom 14 point socket from a chunk of 7071-T6 aluminum that was the perfect size. It can now be reinstalled easily, and will be ready for the next oil change.

2004 Sea Doo Sportster - "Dyson"

The name "Dyson" comes from our vacuum cleaner. The common features of the vacuum and boat are:

Power - both the boat and vacuum have surprising power for their size.

Loud - both are quite loud.

Color - both are the same combination of yellow and gray

Expensive - both are well designed, but replacement parts cost more that I like, if they are available at all.

Entanglement - both suck up long strings or rope, and entangle them hopelessly in the hardest to reach places underneath. It is easy to flip the vacuum cleaner over to clear it out- a bit harder with the boat...

One of the reasons I wanted this type of boat is that while it is very sporty and fast, it is also very stable. You can crank the wheel at full speed and it will turn without issue. Also, with the impeller underneath, there is far less chance of any injury (aside to my pride, when sucking up the water ski rope).

Indie Likes Dyson!

We took Indie for his first ride in Dyson, and he was completely at ease, loving the wind in his fur while we cruised along at 30 MPH.

Sean on one ski

Sean is really having fun on one ski now - we tried looping through the slalom course set up in front of Camp Kawanhee, but it'll take a few tries to get the rhythm.

Sean and Mason on Skis

This was a first - we got both Sean and Mason up on skis at the same time. I can't wait to get someone else trained on driving the boat so I can try this out too!

Boat Cover Support

This is the boat cover support I designed and fabricated using 3D printed post toppers, stainless steel rings, and 1" wide nylon strap material. It took quite a bit of work test fitting, a few hours of sewing and adjusting to get it just right with three posts, but now no water will ever collect on top.

Impeller Housing & Ladder

I have rebuilt the plastic impeller housing several times due to wear ring damage, sometimes caused by sucking up the water ski rope. Located and replaced the plastic housing with an aluminum one.

Also, the single step boarding ladder was missing when we purchased the boat last year. I managed to track down a replacement plastic step, but the stainless steel frame was no longer available - so I designed and fabricated my own. Thanks to Jim Argeroiu for TIG welding the stainless parts!

How I spent my 2018 summer...

When the boat isn't broken, and the weather is nice, I can be found towing my relatives, kids and their friends around Lake Webb on "Dumpy" shown above, knee boards, water skis, tubes, etc. I don't mind, the boat is SO much fun to drive!

Lauren Driving

Lauren clearly having fun, her friend Ellie hiding. Note she is at full throttle, likely about 50 MPH.

Sean Driving

If you look closely, you can see the RPM at 6000, and we are flying across the lake at about 40 MPH.

Dump Trailer Axle Rebuild 11/21

Our trusty little dump trailer is showing it's age. I picked this trailer up for $30 at least 15 years ago. It's been used mainly to haul 6 trash cans to and from the town transfer station, but it has also seen use as a "hayride" wagon when Lauren, Sean and their friends were little and I towed them around Compromise Lane behind the garden tractor. When I last used it, I had unhooked it from the truck and was manually wheeling it to its parking spot next to the shed when it became tough to move. I looked at the left wheel and noticed it was dragging on the side of the trailer. When I looked underneath, the clamp that held the axle to the leaf spring was completely gone, and the one on the right was mostly dissolved due to rust. It didn't take much force to make the entire axle fall away from the trailer. I'm glad that didn't happen while I was towing it!

I replaced the wheel bearings, bearing seals, fabricated new clamping plates above and below the springs, and replaced the steel angle that ties the two stub axles together. While I was at it, the front spring mounts were also half the thickness that they should be, mostly crusty rust. I fabricated new ones from steel angle.

At this point, I was wondering why I didn't just make an entire new trailer from new steel...

Anyway, it is now repaired and safe to tow back and forth to the transfer station once again.

1994 Camaro Z28 - 6/18

Engine Rebuild

Our "fun" car for the last 20 years had a noise coming from the engine - in the fall of 2017 I found that 3 roller lifters were bad, requiring an engine rebuild. Finally, mid-summer of 2018, it's all back together and on the road again.

Engine back in...

It took quite a bit of work getting the engine rebuilt, all the parts cleaned, new parts fabricated, repairing all the little things that have broken or worn out in the last 24 years.

Nearly done

The valve covers were installed on the wrong sides, the distributor needed work, but the finish line is in sight!

VID_20180630_183016329.mp4

Engine rebuild and install complete!

The engine install went well, but took far longer than anticipated. It's still a fun car to drive, but even with the extra ≈60+ HP from the new ZZ9 cam, it still is only slightly more powerful than a new turbo 4 or non-turbo V6 Camaro - Ugh.

A radio repair or upgrade is next, as the original Bose speakers/amplifiers have finally died.

It's lots of fun rowing through the 6 gears with the T-Tops off, and we can get an antique plate for it in 2019!

Yamaha 350 Warrior Project - 1/18

Sean's Quad

My son Sean and I have been completely rebuilding the 1998 Yamaha 350 Warrior quad he purchased earlier this summer from my brother. We have rebuilt the suspension, replaced wheel bearings, corrected the brakes, rebuilt the levers, the shifter, replaced the leaking head and jug gaskets, upgraded the headlights to LED's, replaced all the cables, we are correcting and cleaning up the wiring, replacing the seat cover and will soon be painting the bodywork a new color. Should be fun on the trails this fall!

Update - It will hit the trails a bit later than anticipated...

The following parts have been replaced already: Seat cover, Clutch cable, Parking brake cable, Battery cables, Upper and lower chain guides, Carburetor, Oil drain plug (was stripped), Starter & Brake light. We have replaced the exhaust clamps (wrong size were on there), replaced several improper sized english screws in places they should not have been, increased the under-engine protection with a new welded on skid plate, and we are halfway through creating nerf bars to protect his feet.

Also, the gearbox would not go into reverse, so we have the engine back out and completely disassembled. It will also need a new oil pump ($94!?!?), and possibly new bearings inside the engine as well. The gear that mates with the starter had 8 teeth missing (replacement on order), and the sprag clutch that disengages the starter when the engine is running was so worn the sprags had flipped the wrong way.

Update - It's running and driving! Full update on Sean's website here:

https://sites.google.com/site/seanviolettesproject/2018-yamaha-350-warrior-rebuild

Check out the videos at the bottom - first time out and he is doing donuts on the snow & ice in the yard. Something tells me he will be replanting lots of grass in the spring...

My Quad 03/18

I had been looking for a quad similar to Sean's project quad above, when a good friend of mine asked if I would be interested in one his neighbor had for sale. It's considerably larger, 4 wheel drive, but the price was right. Luckily, while it does need work, all the parts are there, they just need to be properly reassembled after it had been taken apart 4 years ago. Note the drive shaft sitting on top of the storage box in the top picture.

I like that it is fuel injected, and started with the first attempt after sitting and not being started for more than a year. It has new tires, and a new clutch and drive belt, they just aren't installed. A few other things to replace, and it'll be a real workhorse. Plus, at 1000# (when I'm on it) with the 5' plow, it'll be backup for the Franken-blower below. Also, I'm sure the winch will be getting plenty of use to haul Sean out of the mud...

Update - 1/24/19 - It's all back together, and it even works! I tested it out in the latest snowstorm, and the plow works pretty well. I'm more partial to the cleaner job that the snowblower does. It did come in handy as the drive unit of the Franken-blower was frozen, so it worked well enough to clear a path to the garage to service the blower.

I reinstalled the clutch pulley, new drive belt, and the body panels after coating the rusty spots with a protectant. I also removed what was left of the winch cable - only about 10' was left, likely due to the plow. I happened to have a replacement winch cable that fit perfectly, and is the proper cable diameter - now it's 40' long. I already used it once to drag Sean out of our off road trail in the woods.

In 4WD mode, this thing is a beast. I easily drove through 8" of heavy wet snow, around our off-road trail, and up the steepest part of our backyard hill.

The transmission is a bit clunky, which has me somewhat worried, and I need to replace the right side steering ball joints, but it's working great for now. Looking forward to some trail riding in the spring!

Airens Snow Blower Modification

Airens 10-32 to 10-36 Franken-blower

My uncle Russ had given an old Airens 10 HP 32" wide snowblower (THANKS!), and I had patched it up years ago, and it served us well for many years. However, the front bucket was an actual "Rust Bucket", and the auger & output chute were in pretty bad shape.

As luck would have it, I noticed our neighbor was giving away a 36" Airens compete bucket that originally went on a lawn tractor. I thought, how hard could it be to swap the buckets?

I trimmed off all of the tractor bits, welded on the old walk behind mounting bits, swapped out the cable driven chute for a gear driven one connected to a couple power window motors I had from an old project. Amazingly, the gear tooth profile was a perfect match!

Snowblower.mp4

Snowblower upgrade done!

I hacked and grafted the parts together, and now I have a 10 HP 36" wide snowblower with electric controls. The video shows a functional test before I repainted all of the parts the factory orange. Most people can't tell it isn't original!