Amorphous carbon thin films

Amorphous carbon thin films are some of the toughest coatings available on the market being used in cutting bits, hard drives, razors and to protect car engines.

Diamond-like coated dome 

Amorphous carbon does not have crystalline structure like graphite or diamond, but on short distances the structure most closely resembles diamond, making the coating incredibly strong, dense and durable.

The nanostructure depends on the ratio of graphitic (sp2) diamond like bonding (sp3) as well as the amount of hydrogen.

Ito, Hirotaka, and Kenji Yamamoto. "Mechanical and tribological properties of DLC films for sliding parts." 

Our fundamental insights include;

Marks et al. 1996

Marks et al., 2002

Experimentally, we have developed equipment a custom vacuum system for physical vapour deposition. The high-power impulse magnetron sputtering (HiPIMS) is used to deposit amorphous carbon thin films with high concentration of tetrahedral carbons.

This system has also been used to deposit high-quality metal coatings that are being developed to stop hydrogen permeability through pipes for the hydrogen economy.

A profilometer is available to measure the thickness of coatings and their roughness at the sub-nanometre scale

Dektak XT Profilometer