This project involved designing a protective enclosure for an Arduino with GRBL shield, optimized for 3-axis CNC machining from 6061 aluminum. The case fits within a 1.9" × 3.9" footprint and includes a laser- or waterjet-cut aluminum lid. Internal layout prevents shorting and allows clean cable routing for USB, power, and Dupont connectors. Mounts to 20x40 T-slot extrusion using M5 hardware.
Compact footprint (fits within 1.9" × 3.9" bounding box)
Protection from dust, debris, and impacts
Full access to USB, DC power, and XYZ Dupont ports
Mountable to 20x40 T-slot extrusion with M5 screws
CNC-friendly design with minimal setups
Compatibility with modular CNC frames
Explored CNC-machined aluminum enclosures, Arduino GRBL controller layouts, and modular mounting systems to inform design decisions and ensure manufacturability.
CNC-machinable on a 3-axis mill
Min wall thickness: 0.08”
Rounded interior corners (no sharp internal edges)
Lid cut from ≤ 0.25" acrylic stock
At least one laser- or waterjet-cut part included