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Here's a detailed outline for a comprehensive SAP Production Planning (PP) course:
1. Introduction to SAP PP
- Overview of SAP ERP
- Introduction to SAP PP Module
- Importance of Production Planning in SAP
2.Organizational Structure in SAP PP
- Defining Plant, Storage Location, and Production Planning Areas
- Setting Up Work Centers and Locations
3. Master Data
- Material Master
- Bill of Materials (BOM)
- Work Centers
- Routing
- Production Version
4. Demand Management
- Planned Independent Requirements (PIR)
- Sales and Operations Planning (SOP)
- Forecasting
5. Material Requirements Planning (MRP)
- MRP Concepts and Types
- MRP Master Data and Parameters
- MRP Process and Planning Run
- MRP Live
6. Capacity Planning
- Work Center Capacity
- Capacity Requirements Planning (CRP)
- Capacity Evaluation and Leveling
- Finite Scheduling
7. Production Orders
- Creating Production Orders
- Order Types and Status Management
- Order Confirmation
- Goods Movement
- Production Order Settlement
8. Repetitive Manufacturing
- Repetitive Manufacturing Overview
- Master Data for Repetitive Manufacturing
- Planning and Execution in Repetitive Manufacturing
9.Kanban
- Kanban Basics
- Kanban Control Cycle
- Kanban Board
- Kanban Calculation and Execution
10. Production Planning for Process Industries (PP-PI)
- PP-PI Overview
- Master Data in PP-PI (Resources, Recipes)
- Process Orders
- Process Management and Control
11.Shop Floor Control
- Order Release and Printing
- Monitoring and Controlling Production Orders
- Confirmations and Backflushing
- Managing Deviations and Exceptions
12. Product Costing Integration
- Overview of Product Costing
- Cost Estimates and Cost Component Structure
- Integration with Production Orders
- Work in Progress (WIP) Calculation
13. Integration with Other SAP Modules
- Integration with Materials Management (MM)
- Integration with Sales and Distribution (SD)
- Integration with Quality Management (QM)
- Integration with Plant Maintenance (PM)
- Integration with Controlling (CO)
14. Reporting and Analytics in SAP PP
- Standard Reports in SAP PP
- Custom Reports and Queries
- Key Performance Indicators (KPIs) for Production Planning
- Using SAP Fiori for PP Reporting
15. Configuration and Customization
- Configuring Master Data
- Configuring MRP and Demand Management
- Configuring Shop Floor Control
- Customizing Production Order Types and Parameters
16. Advanced Topics in SAP PP
- Advanced Planning and Optimization (APO)
- Integrated Business Planning (IBP)
- Discrete vs. Process Manufacturing
- Industry-Specific Scenarios
17. Best Practices and Case Studies
- Industry Best Practices for SAP PP
- Real-Time Scenarios and Case Studies
- Lessons Learned from SAP PP Implementations
18. Hands-on Practice and Labs
- Practical Exercises and System Navigation
- Configuration Labs and Simulations
- End-to-End Process Workshops
- Troubleshooting and Problem-Solving Sessions
This course outline provides a structured approach to learning SAP Production Planning (PP), covering both theoretical knowledge and practical skills essential for effective production management in SAP.
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