Mobile Stage Set up

Preparation

1. Clean up all floor areas that are not required

2. Remove stuff from the main floor areas

3. Ge the impact wrench ready

4. Get the leg height adjusting lever ready

5. Pack and Take off the awning

   • leave all the awnings on the side floors (not on the trailer floor)

6. Take out the Ramp+Ground leveller and keep close to the ramp

7. Place support legs underneath both Stage Parts. Because we are going to detach

   • Make sure the support legs are placed properly

   • Check they are secure to hold the load

8. Unscrew the bolt of both Stage Parts

   • Do it one by one.

   • Check each stage part is secure to hold the load

9. 🏋️ Now, make sure a minimum of 2 or 3 persons are here to assist

10. Carefully fold the stage part and now it will rest on the legs and support legs

    • At this time the stage parts are detached from the main trailer stage

11. Take out 2 x sides floor the Gap Filler in the middle of the trailer floor.

12. Shorten and fold the ramp legs

13. Place the ramp on the ground and connect Ramp+Ground leveller

    • At this time both stage parts are completely separate from the ramp

14. Put all awnings on the middle of the trailer's main floor (on top of the Side Gap Filler [step 11])

    • At this point, the Side Gap Filler and Awanings are sitting middle of the trailer floor 

15. 🏋️ Now, make sure a minimum of 2 persons are here to assist

16. Place the winch on the window side roof panel, and then pull the window side floor and make it the wall

17. Secure the window side wall with two latching

18. Place the winch on the Door side roof panel, and then pull the Door side floor and make it the wall

19. Secure the door side wall with two latching

20. Shorten and infold all side wall legs (Window and Door side walls)

21. Get all the required screws, bolts, 4 x awnings wall holder, Stage Part-4x Thin Rubber mat and impact wrench kit inside the trailer

22. Lay down the Stage Part - Thin Rubber mat on the both Wheel Guard inside the trailer

    • Keep rest of the two Stage Part-Thin Rubber mat

23. Now bring the hulk trolley 

24. Take off the Ramp Gap filler

25. Try to close the ramp

26. Place the trolley underneath the Door side Stage Parts

    • This time the trolley handle is facing where the ramp was.

    • Make sure the trolley is set and after shortening and folding legs will not obstruct the trolley base

    • Shorten the legs and fold the legs. Now the door side stage parts will be resting on the trolley

🏋️ Now, make sure a minimum of 2 to 3 persons are here to assist

27. Unlock and secure the ramp lock handle before Taking the ramp down

28. Take the ramp down

29. Now maneuver the trolley to keep the Door Side Stage Part inside the trailer door side wall

30. Pull the Hulk Trolley Handle and climb the ramp to get inside the trailer

31. Secure/use stopper the trolley wheels when arrive at the correct position

🏋️ Now, make sure a minimum of 2 to 3 persons are here to assist

32. Door Side Stage Part Bottom will rest on the trailer wheel guard

    • Door Side Stage Part 1 x leg will hide as it will go towards Door side wall

    • Door Side Stage Part 3 x legs will be seen in trailer side

33. Secure both stage parts with wall brackets

34. Fix 4 x awnings, wall holders - as marked

35. Place 5 x awnings  in the wall holders as marked

36. Secure 2 x Side Gap Filler on the wall

37. Trailer door keys

38. Impact Wrench

39. Manual Leg Lever

40. Plunck/Raiser/Height Ramp

Set up

1. Park the car in a safe and level ground

2. Engage the car's parking brake

3. Engage the trailer's parking brake

4. Locate the trailer hitch and safety chains

5. Disconnect the safety chains

6. Unlock the trailer hitch mechanism

7. Jockey wheel down and adjust the height

8. Lift the trailer hitch off the ball on the car's hitch

9. Store the hitch in a secure location

10. Apply the trailer's brakes if equipped (follow the trailer's specific brake instructions)

11. Engage the 4 x Trailers Leg

12. Check the trailer floor level - make sure it is leveled

13. Ensure the trailer is stable and won't roll

14. You're done! Your trailer is now disconnected from the car and its brakes are engaged

Preparation

1. Lay out the setup near drawbar area

2. Shelving, boxes set up

3. Tools set up

Set up

1. Plan how you want to set up

2. Where to keep the accessories, boxes

3. Open the front door

4. Use the folding door step if needed

5. Open the trailer ramp (Do not open the leg now)

6. Make sure the ram is secured and levelled on the ground

7. You may like to open the roof and secure (this will cool down and provide lights)

8. Detach the big trolley

9. Make the Impact Range driver ready.

   1. Bolt # 10mm

   2. Bolt# 8mm

10. Move all equipment boxes out from the trailer

11. Take out the 4 x adjustable handles for legs

1. Check all fastening cables and untie

2. Here is a short video how to use

3. Set up the Ramp  Gap filler between trailer floor and ramp

4. Set up the Ramp leveler between the trailer ramp and the ground.

5. You may like to level the Ramp leveler

6. Unscrew or open the middle bolt from the Stage Part and release the  Both sides floor Gap Filler

7. Keep 2  x sides floor Gap Filler in the middle of the trailer floor.

8. Keep 5 x Awannings on the  2  x sides floor Gap Filler (after step #7)

9. Unscrew Door side Stage Parts 

10. Unscrew Window side Stage Parts 

11. IMPORTANT Bring the hulk trolley inside, and make sure the handle is towards the trailer window.

    • This step will help to place the heavy stage parts properly and slide down to the trailer.

    • Lock the trolley wheel

    • Make sure step 7 & 8 items on the floor are not touching the trolley

🏋️🏋️🏋️ Minimum 3 Person Required now

🏋️ Make sure a minimum of 3 persons are here to assist.

1. Carefully put the Stage part (Door Side - color code) on the trolley

2. Make sure the trolley is locked and secure

3. Check the handle has enough gap and not touching the stage Part

4. Once the stage parts are set properly, Person 1 will hold the handle to pull and maneuver

5. Person 2 will be the other end of the stage parts and push/pull when required

6. Person 3 may assist with the trolley while taking it down from the trailer

7. Take the stage parts slowly from the ramp straight (proper landing on the trolley and ramp will help for smooth handling)

8. Keep the stage part on the trolley next to the ramp (do not take it off from the trolley)

   • This part will fit with the ramp and door side wall/floor.

   • So rest it on the trolley at that side.

9. Now go in the trailer and place the winch on the door side frame

10. Set up  impact wrench for leg adjustable bolt 16mm

11. Take 4 x adjusting 16mm lever

12. Take the level detector

13. Prepare all plunks/height-adjustable objects

    • Subject to terrain/ground level

14. Lower down the door side wall halfway until you can reach the leg

15. Open 3 x legs 

    • If possible adjust 2 corner legs' height (approximately)

    • At this time, we do not need to adjust the middle leg height

    • as we will adjust as soon as the level is done with 2 corners

16. Now complete step14 - lower down the door side wall/floor

17. Adjust the height and level.

18. Now move the #1, #2, #3 Awanning on the Door side floor (the floor we just made)

19. Take the Door side floor Gap Filler (Step C #7) and fill the gap

20. 🏋️ Now, make sure a minimum of 3 persons are here to assist.

21. Position the trolley close to the ramp and align with the door side floor

22. Open the legs and adjust the legs of the Door side Stage parts

    • DO NOT OPEN/UNFOLD the door side stage parts yet

23. The Door side Stage parts will rest on the 3 legs 

    • additional support may be required to keep on 3 legs

    • take the trolley out

24. Now we'll work on window side stage parts

25. Take the trolley inside to the trailer

    • Make sure the handle is towards the ramp side.

26. Repeat steps #1 to 23 (this time we keep  the stage parts opposite)

    • 🏋️ Now, make sure a minimum of 3 persons are here to assist.

27. 
    

28. Now remove the ramp+ground leveler 

    • Store it underneath, close to the ramp

    • We need it again at packing time.

29. Caution: Take out the Ramp+Floor Gap Filler

    • Keep it on the floor, we need to place it back once the ramp is set on the floor.

30. Now lift up the ramp and open 2 x legs, adjust the legs (approximate).

31. Place the ramp back on the ground, now ramp = floor.

    • Adjust the height and level.

    • Level with the main floor.

32. Place the Ramp+Floor Gap Filler

33. Check: All gap fillers are set

34. Once the window side stage parts are nearly set. Then open the last leg and adjust.

    • Then unfold the window side stage parts.

35. Make sure the corner and back and parking lights are safe while placing/unfolding the stage parts

36. Make sure the door-side stage parts are aligned with the bolt holes.

37. Try to adjust the height and level by adjusting legs

38. Now only put 2 x Bolts to secure

39. Repeat Steps 34-38 to set up Door Side Stage Parts

40. Now secure all bolts

41. Check the legs and adjust the height to level correctly.

42. Check over all levels.

Preparation

1. Check the weather and wind condition

2. Roof lever

3. For easy installation close the roof (if it was already open)

   • 🏋️ Now, make sure a minimum of 2 persons are here to assist.

4. All secure pins to attach with the trailer roof rails.

5. Extensions (two), to insert into ramp side awning roof rail

6. Take Extension 10 Poles and place and set Set Joiner rubber.

7. Guyropes

8. Pegs to secure

9. Stools or ladders may require

Set up

1. Start from one side to mount the Awning

2. Secure with the pins

   • Set up waning one by one.

3. Once 5 Awaning are set, then open one by one to set up the poles.

4. 🏋️ Now, make sure a minimum of 2 persons are here to assist.

5. Lift up the roof and make sure all awning legs are adjusted (trial required)

6. Secure with the guyropes and pegs (if required)