MIG Welding
MIG Welding Overview
MIG Welding Orientation
Anatomy of the Gun "Torch"
Set up and Operation
Shutdown Procedure
Welding Science / Fundamentals
Welding 101 for Hobbyists
Check out this video from the YouTube channel Practical Engineering to get a fun and easy to follow summary of the science and basics of welding!
For more in depth info about welding, check out this MIG welding Intro outline https://www.weldability-sif.com/media/docs/Intro_MIG_Welding.pdf
Welding Technique
YouTube is your friend for high quality welding tips. Check out the following channels:
Miller Multimatic 215
Easy-to-use and versatile MIG, Stick and DC TIG welder that helps build skills. Color screen featuring Auto-Set™ Elite. This all-in-one welder connects to 120 or 240 volt input power. Welds up to 3/8” mild steel.
Start up procedure
Grab safety equipment and tools:
Helmet, glasses, and gloves
MIG pliers; wire brush
MIG gun holder
Open main gas valve (top center)
Turn on the machine on the back right top
Adjust the flow meter (small pin)
Pull the trigger to activate gas
Adjust flow valve to ~20 cfh (cubic feet per hour) or 10 LFM (linear feet/minute)
Adjust power / feed settings → Multimatic will automatically select wire feed speed (WFS) and voltage
Select process based on material - (Standard = MIG Steel C25 = 25% CO2 + 75% Argon)
Select wire size (Standard 030)
Select thickness of material
Use metal gauge in CNC plasma cabinet
Attach “ground clamp” to the material / table
Confirm material is clean (wire brush)
Practice welding movement path
Check area for hazards
ALERT people in the area that you are about to weld — say “WELDING”
Start welding!
Shut Down Procedure
Finish welding for the day but keep the machine ON
Close the main gas cylinder valve (or the tank will empty on its own! = expensive and unnecessary)
Pump the MIG gun trigger to bleed the pressurized air. The cylinder pressure gauge and flow meter should drop to zero
Trim off excess feed wire
Back out the flow meter screw until it is loose and free spinning
Turn off the power source
Trim any excess wire and put away all tools