MIG Welding

MIG Welding Overview

MIG Welding Orientation


Anatomy of the Gun "Torch"


Set up and Operation


Shutdown Procedure


Welding Science / Fundamentals

Welding 101 for Hobbyists

Check out this video from the YouTube channel Practical Engineering to get a fun and easy to follow summary of the science and basics of welding!

Welding Technique

YouTube is your friend for high quality welding tips. Check out the following channels:

Miller Multimatic 215

Easy-to-use and versatile MIG, Stick and DC TIG welder that helps build skills. Color screen featuring Auto-Set™ Elite. This all-in-one welder connects to 120 or 240 volt input power. Welds up to 3/8” mild steel.

Miller Multimatic 215 Spec Sheet

Start up procedure

  1. Grab safety equipment and tools:

    1. Helmet, glasses, and gloves

    2. MIG pliers; wire brush

    3. MIG gun holder

  2. Open main gas valve (top center)

  3. Turn on the machine on the back right top

  4. Adjust the flow meter (small pin)

    1. Pull the trigger to activate gas

    2. Adjust flow valve to ~20 cfh (cubic feet per hour) or 10 LFM (linear feet/minute)

  5. Adjust power / feed settings → Multimatic will automatically select wire feed speed (WFS) and voltage

    1. Select process based on material - (Standard = MIG Steel C25 = 25% CO2 + 75% Argon)

    2. Select wire size (Standard 030)

    3. Select thickness of material

      1. Use metal gauge in CNC plasma cabinet

  6. Attach “ground clamp” to the material / table

  7. Confirm material is clean (wire brush)

  8. Practice welding movement path

  9. Check area for hazards

  10. ALERT people in the area that you are about to weld — say “WELDING”

  11. Start welding!


Shut Down Procedure

  1. Finish welding for the day but keep the machine ON

  2. Close the main gas cylinder valve (or the tank will empty on its own! = expensive and unnecessary)

  3. Pump the MIG gun trigger to bleed the pressurized air. The cylinder pressure gauge and flow meter should drop to zero

  4. Trim off excess feed wire

  5. Back out the flow meter screw until it is loose and free spinning

  6. Turn off the power source

  7. Trim any excess wire and put away all tools

How to use an auto darkening helmet