3-D Printed Drone
Introduction
Problem Statement
Drones are part of an emerging industry that is being found in more and more homes. However, the problem is that they are fairly expensive.
Purpose
The purpose of this project is to make a drone out of 3-D printed material and an eBoard that can fly and is cheaper than commercial drones.
Research Question
Is it possible to make a drone using a 3-D printing machine and an eBoard that is cheaper than commercial drones found in stores?
Hypothesis
The 3-D printed drone will be cheaper than a commercial drone by several hundred dollars.
Materials
* *These are the ones we used but you may find different models for your project.**
8.5mm (outer diameter) brushed motors
Parrot Rolling Spider propellers (Optional, Motors come with one set but you may need these as extra)
3-D Printer to print a frame of your choice (We used UltiMaker 2+) (If you don't have a 3D printer, you can purchase a frame on Ebay or Amazon for $5-$15)
Drone frame files (You may try another design with similar features)
Radio Remote Controller Option 1
Radio Controller Option 2 (We used this one)
Micro controller (Download the Manual. Also attached below)
Mini Receiver Option 1(We used this one)
SOFTWARE to Program the Micro controller
Procedure
Download the files for the base, top piece, and arms of the drone
3-D print the pieces using preferred filament( We used TPU for its flexibility)
Attach propellers to motors and install them on the arms of the drone.
Solder motors, battery, camera, and receiver to the microcontroller. (see picture below)
Program the drone to your liking
Test the drone in safe area
We encourage you to use the pictures below as a guide to where to put parts and such.
Safety
Fly the drone in a safe open area that is outside. Never fly indoors.
Design Process
Action Video
Comparison
Total cost of our drone: $100
Frame:$5
eBoard: $16
Motors + Propellers: $12
Controller: $46
Camera: $20
Commercial Drones Comparison:
Reflection
The drone could have been less expensive however we decided to add a camera and we also thought about the future, so we bought an expensive controller.
However, our drone has more potential than commercial drones because:
Can swap between different frames
Can upgrade parts (eBoard, motors, etc…)
Saves money in the long run (With commercial drones upgrades not possible (have to buy a new one)
References
Heatherly, Michael C. "Drones: The American Controversy." Journal of Strategic Security. N.p., 2014. Web. 02 Mar. 2017.
Iron, Soldering. "How to Solder - Basic Soldering Guide." Instructables.com. Instructables, 12 May 2016. Web. 29 Mar. 2017.
Damien. "How to Build a Drone - A Definitive Guide For Newbies." Beginner Flyer. N.p., n.d. Web. 06 Apr. 2017.