Initially, the team was provided with a Bixler 1 aircraft, as the Bixler 2 was in the process of being shipped. The aircraft took some time to set up, and first checks were made in the Durand building before going out for the first flight (all components were checked except for the motor and propeller, to avoid potentially damaging equipment in the room). At the field, before the first attempted test flight: the motor began to beep and all control of the ailerons was lost while the motor was plugged in. The team concluded that there was an issue with the speed controller. While heading back to the Durand building, the team learned that the new Bixler 2 just arrived so it was decided to spend the Saturday afternoon building the Bixler 2, instead of attempting to fix the faulty speed controller. However, upon installing the old speed controller into the new Bixler 2, it began to work. This means there must have been some sort of electrical failure in the motor of the Bixler 1 as that was the only difference.
The airframe is molded from solid EPO (Expanded PolyOlefin) foam. The horizontal stabilizer was first glued into place and a few minutes later, the vertical tail was fitted. While unpacking the wings, the team realized that a servo could be added on each wing to use the flaps already design included. As a result, the servos were added before gluing the under-wing covers. Finally, the wings were connected, making sure the wires from the servos could be reachable in the avionics cavity.
Construction of the aircraft, as well as placement of the avionics took three men, three hours, for a total of nine man-hours. After initial assembly other members of the team made small modifications and adjustments to the aircraft, and nearly everyone had a part in the setup of the flying model.
To avoid potentially damaging any avionics, as well as any in-flight issues, two checklists were created, and may be downloaded from this webpage (checklist.docx). The first checklist ensures no essential components are forgotten before heading to Lake Lagunita. The second is a pre-flight checklist, to ensure that the controls and avionics are functioning properly.
The team created the page "Flight log" you can access using the left menu. This page helps the team to keep track of the flights.
After initial construction of the airframe, the placement of avionics components needed to be decided. This included the radio telemetry, telemetry for the on-screen display, as well as the pitot tube. The first two were placed in the cockpit, while the antenna was placed out the starboard side of the cockpit, as shown. Initially, the pitot tube was placed out of the cockpit as shown. However, initial flight data showed excessive noise in the velocity measurements, so the pitot tube was instead placed on the starboard side of the wing