Suzuki DF2.5
Suzuki Marine: http://www.suzukimarine.com
Manual: Suzuki DF2.5 99011-97J60-03B September 2017
Warranty: 3 years: Suzuki Marine Limited Warranty Brochure (Expired September 2020)
https://www.genuinesuzukimanuals.com
http://dlv.suzukiservicepro.com/Marine/POD/OM/WEBKIT_99011-97J60-03B.PDF
Inspection and maintenance: p. 33-42
Maintenance schedule: p. 33
Spark plug: p. 35
Breather and fuel line: p. 36
Engine oil change: p. 37
Gear oil check and change: p. 38
Lubrication: p. 39
Corrosion prevention: p. 40
Fuel filter: p. 40
Check oil: p. 20
Engine oil change: p. 37
Gear oil check and change: p. 38
Inspection and maintenance: p. 33-42
Storage procedure: p. 43
ANNUAL SERVICE
Change: Oil; Gear oil
Inspect: Breather and fuel line; Lubrication: anodes (external); anodes (internal Powerhead); fuel filter; carburetor; idle speed; propeller and pin nut; thermostat; bolts and nuts (tighten)
MANUAL - TABLE OF CONTENTS
Gasoline: p. 6-8
Type: p.6
Filling the fuel tank: p.7
Engine oil: p. 8
Check oil: p. 20
Engine oil change: p. 37
Gear oil: p. 8
Gear oil check and change: p. 38
Motor installation: p. 11
Propeller installation: p. 12-13
Trim angle adjustment: p. 14
Steering tension adjustment: p. 15
Throttle tension adjustment: p. 15
Idle speed adjustment: p. 16
Operation of tilting systems: p. 18-19
Inspecting before boating: p. 20-21
Break-in period: p. 22
Operation: p. 23-29
Before starting the engine
Starting the engine
Emergency starting
Shifting and speed control: p. 27
Reverse operation
Stopping the engine
Mooring
Operating in shallow water
Operation in sea water
Motor removal and transportation: p. 30
Inspection and maintenance: p. 33-42
Spark plug
Breather and fuel line
Engine oil change: p. 37
Gear oil check and change: p. 38
Lubrication
Corrosion prevention
Fuel filter
Flushing the water passages: p. 41
Submerged motor
Storage procedure: p. 43
Troubleshooting: p. 45
Specifications: p. 46
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IMPORTANT DETAILS
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Gasoline: Alcohol free unleaded with a minimum of 87 octane. Gasahol: Ethanol content no more than 10%. Gas tank capacity: 1L (.26 gallon)
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Engine oil:
Oil capacity: .38L (~13 ounces) [1 quart = 32 ounces]
Suzuki Marine 4-Cycle Engine Oil (ECSTAR) or its equivalent; SAE 10W-40 or 10W-30.
If Suzuki Marine 4-Cycle Engine Oil is not available, select NMMA certified FC-W oil or good quality 4-cycle motor oil.
SAE (or NNMA FC-Q) 10W-40 or 10W-30
API (or NNMA FC-Q) Classification: SG, SH, SJ, SL, SM.
4 cycle marine oil 10W-40 FC-W
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Gear Oil: Recommended: Suzuki Hypoid Gear Oil [80W-90]. If not available, use SAE 90 hypoid gear oil which is rated GL-5 under the API classification system.
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Fill crankcases
Check lower unit gear case lubricant level
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Inspection and maintenance: p. 33-42
Maintenance schedule: p. 33
Spark plug: p. 35
Breather and fuel line: p. 36
Engine oil change: p. 37
Gear oil check and change: p. 38
Lubrication: p. 39
Corrosion prevention: p. 40
Fuel filter: p. 40
Maintenance Schedule (see below)
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ANNUAL SERVICE
Change: Oil; Gear oil
Inspect: Breather and fuel line; Lubrication: anodes (external); anodes (internal Powerhead); fuel filter; carburetor; idle speed; propeller and pin nut; thermostat; bolts and nuts (tighten)
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PARTS & SUPPLIES
Suzuki Drain Plug Gasket (ITEM # 09168-10022): https://store.suzukimarine.com/p/drain-plug-gasket-check-product-description-for-application/maintenance_oil-change-necessities
Oil: Castrol GTX High Mileage 10W-40 Synthetic Blend (API Service: SN, SM, SL, SJ)
Gear Lube: SAE 80W-90 Pennzoil Marine Gear Lube High Viscosity Lower Unit
MERCHANTS
Maxxum Boats: 1700 Highway 99N, Eugene, OR 97402-1626; 541-686-3572; http://www.maxxummarine.com. Mon - Fri: 8:00am - 5:00pm. Sat: 9:00am - 3:30pm. Sun: Closed
Southside Marine: (541) 753-4241
https://shop.advanceautoparts.com/
https://www.oreillyauto.com/ (541) 967-7700
https://www.oreillyauto.com/shop/b/oil-16865/motor-oil---marine-19615/65a978156b62
https://www.walmart.com/c/kp/marine-oils