3D Design / Concept
Inspiration
This week's task is to make a pen holder
For some time now, I have been wanting to make a multi-purpose pen holder that has a mobile phone holder. I don’t mind having a calendar, and it will be a nice piece on my desk. I received my inspiration from several sites, the most important of which is Pinterest.
Ideation
A combined design that combines a pen holder, a mobile phone holder, a calendar, a Sticky Notes holder, and some other purposes.
Material : PLA filament
Printer : Prusa MK3
software : ultimate cura
i used it to slice any model and send g-code to 3d printer
PLywood Sheet 3mm
Fusion 360
i used it to create any concept in 3d modeling , put different materials , and render the model
Malky Laser cutter
Laserwork
Use it to send DXF files to the laser cutter after specifying the lines that will be cut in different ways or making holes, engraving by controlling a set of numbers, whether speed or power.
Design / preparation process
1- I used the Fusion 360 program to draw the idea. I will display each part separately
2d sketch
Extrude Cut
2d sketch
Extrude Cut
Tip : To convert text into editable lines 💡
I made a pin in each tab to mark the day and month with a diameter of 1 cm
With the logo of my YouTube channel engraved
2D Sketch
An angle of 90 was drawn to fit the shape to be installed. The angle can be controlled and changed based on the method of installing the element
3D Sketch
A place has been drawn inside to install the nut
2D Sketch
An angle of 60 was drawn to fit the shape to be installed. The angle can be controlled and changed based on the method of installing the element
3D Sketch
Export to Extension DXF from Create menu
Remember to adjust laser Kerf and make it negative due to the thickness of the wood
Design / preparation process
1- open laserwork software and import your DXF files
I had a piece of wood measuring 30*50 and there were parts that were cut from it. I identified these parts and they were challenged with a highlighter after they were measured.
2- select which parts you would like to : cut with black color - speed cut with blue color - engraving with Red color
3-Chose the power and speed for cutting :
Cut : speed ( 40 ) - power ( 55 )
Speed Cut : speed ( 300 ) - power ( 15 )
Scan : speed ( 300 ) - power ( 15 )
4- save the file as an AI file to open in any device then download with rld extension
2- I used Cura software to slice the joints
I- slice it and preview it to see simulation layers and support
2- set The variables are :
Resolution : Fine 0.2mm
Infill : 20 %
Support : no
Placement : Touching BuildPlate
Adhesion : yes , skirt only
Material : 210
3- save the changes into gcode file
Note : File name contained (Time_weight_infill density_layer height )💡
I also printed calendar pins using the same settings as before
Fabrication / Assembly 🛠️
Assemble the parts using T Slot & Brackets
T - slot of calendarpanel
Usage 💁
Challenges 🥹
This is the result of a mistake I made when I forgot to write laser Kerf as negative ( -0.15 )
Solution: I used this rubber hammer. It was annoying, but impressive, and it helped me install and assemble the parts
Files & Resources💾