a worm robot. It is a robot that simulates the mechanical movement of a worm despite being operated by a simple electronic circuit without any microcontroller implemented.
What inspired me is the motion technique that makes the robot move only in the direction of the heavy load of the DC motor; It can't move backward.
Tape - Straws - Barbeque sticks
Cardboard
male-female jumper wires
3mm plywood sheet
Stage 1: Tinkercad circuit
1- sign in to Tinkercad, then start a new circuit design from Create menu
2- select the needed components and drag them to our workspace (power supply - hobby gearmotor - LED - slideswitch)
3- Connect the LED separately to the power supply after calculating its proper resistance value. Here we used 150 ohms.
4- change the resistance value to 330 Ohms (the available resistance in our toolbox). It worked but with less luminosity.
3- connect the LED and the Gearmotor in parallel to the power supply with the slide switch
4- click start simulation button on the top right corner to check if our designed circuit will work or not
Stage 2: wooden circle design (fusion 360)
We need to design a circle to be connected to the motor shaft with an M3 screw connected to it. We need the screw to be fixed without any nuts from the back. That is why we will choose a smaller dimension than the standard M3 dimension.
motor dimensions reference
for the screw, we try a circle with 2.9 mm diameter so that the screw is tightened enough to the wooden part.
for the shaft corners, we used a 5.4mm diameter circle.
for the shaft thickness, 3.7mm.
final sketch
extruded body
Stage 1: Building the circuit
1- check the LED with 3V battery to ensure it works.
2- check the motor is working with the adapter.
3- Connect the circuit with the breadboard.
3- check that the LED works with the adapter (with resistance connected)
Stage 2: Build the enclosure
Cut the cardboard with suitable parameters to the motor size
start building our motors' enclosure
Use barbeque sticks and rubber band to fix the motor to its enclosure
building the enclosure for the other side with LED and slide switch implemented
implement the wheels using straw technique
use straw technique for the joints between the two sides
adding the shaft circular part from cardboard (which wont work)
Shaft circular part is not fixed to the motor shaft and not strong enough
Solution: design a laser-cutted part instead with M3 screws instead of the weak barbeque sticks.
Failed trials to solve it:
tried to decrease the motor speed with resistance. It failed despite that it worked with Tinkercad.
connect the motor to a 3V coin battery. (worked)
different versions of the motor. not all yellow DCs work with the same speed when connected to the same voltage. I replaced my motor with a slower one and it helped in maintaining balance.
Lesson learned: never ever try to make something that moves with cardboard. It is so weak with motion and not sustainable at all.