WEEK 3 - Journal

Ideation

The idea of this week was an integration to all that you learned at FUSION360

Using all design skills that you have learned

design a "cool" pencil holder!

Sample of a plastic pencil holder

After the searching process, I found that funny holder! It seems like minions and somehow it seems like a robot or aliens!

To sketch this shape, you will use a lot of FUSION360 features, tools, and sup tools like Loft, Extrude, cut, sweep, shilling, offset and so on...

I liked it, so i made it!

Tool Chain

Using Pursa 3D printer

To make your pencil holder from the sketch to the bench


  • Software:


    • Fusion 360

    • CURA




  • Machines:

    • Prusa Mk3 3D printer



  • Materials :


    • esun PLA+ Filament.



PURSA 3D printer

Design/Preparation Process

Design a low fadelity prototype for your prouduct using card board

1- Lofting

2- Extrude

3- Building the face and eyes using another plates

4- Fillet the top

5- Fillet the base

6- Cut the mouse by extrude

Whole model in FUSION 360

Development/Implementation Process

As an engineer, you have to adjust and customize all factors that affect your product quality

Cura interface before importing the model

pencil holder on the bed

Adjusting the dimensions

Slicing process

Slicing process

Slicing process showing supports

Recommended print settings

Estimated time and materials for printing

implementation

my pencil holder

my pencil holder

Community of Learning

Find a weirdo like you and never let them go

Eng. Omar Sinbesy

It is super nice to meet Sinbesy at the lab.

He is one of the most influential characters that I have met!

I did know how to draw the eyes of my pencil holder, I have seen the tutorials a lot but I did not get it!

I decided to go to the lab then ask anyone from the instructors before printing, once I arrived I found him at the lab then he told me about the tangent plane that helped to draw on the cylinder.


Before

After

Overcoming Challenges

Making a full design from A to Z using FUSION is NOT an EASY task for a beginner like me!

But with help of Sinbesy it became easier

I had had problems in my design using the Extrude cut feature, it was building the distance between the plane and cutting area!

He told me about the tangent planes instead of the physical plane I have drawn, and it worked with me!

He helped me to finish my last 3D product and solve these issues in my design

After solving the problem of the design

Assignment Design Files