This week we began to tackle the electronics aspect of digital fabrication, The assignment of this week was about making an electrical device using cardboard and other materials from home. I chose the coin eater project, because I found it cool and funny
The tools I used in this projects are:
1- Avometer Cardboard box
2- female - male jumper wires for inserting the bulb in the breadboard and for connecting the motor wires with the coins base
3- male - male jumper wires for inserting the other parts on the breadboard
4- switch button
5- 2 LED bulbs
6- 1 geared DC motor
7- 1 DC Jack for terminal block converter
8- jumper wires
9- small breadboard
10- glue
11- metal rod for connecting the two arms of the device with the motor
12- Aluminum foil for making the coin base
12- cardboard
13- Resistor
14- Crocodile wires
15- scissor
Software I used:
1- Tinkercad
Firstly, I designed and tested the electric circuit on tinkercad as follow:
the LED bulbs
I connected the 2 LED bulbs in series connection (so that the 2 bulbs turn on/off at the same time). As each bulb needs maximum of 2 Volts power supply and 20mA current intensity, and I'm using a 9V supply, I added a resistor series to them to protect them from extra current intensity, and by using Ohm's law, I calculated the minimum suitable value of the resistance, so I used a 330 Ohms resistor, which is the most suitable available resistor in my kit.
The DC motor
I wired the 2 bulbs with the motor in parallel connection, so that every component get the complete voltage power of the adapter. I chose the 9V adapter to be the power source, because I have tried both the 5V and 9V adapters and found that the 9V gives better rotation power to the motor.
As the DC motor work on voltage from 5 to 9 volts, I didn't need to connect it with a resistor
The on/off switch
the switch function is to control the power supply for the whole device, so I connected it in series with the whole parallel connection part between the bulbs and the motor.
calculation of resistor value
I faced some problems in finding a proper way to connect the arm with metal rod connected to the motor so it can be attached enough to rotate, so I used sticky gluing material to make this attachment and it worked. I connected the side arms with the coins base using T joint technique.
Regrading the breadboard, I connected all the components with it using jumper and crocodile wires, then I placed it in the lower half of the box so it doesn't put extra weight on the upper part and make it hard to open to eat the coins
I made holes in the upper half of the device for placing the 2 bulbs, the switch button, and the DC Jack. Regarding the motor, I mounted it in the lower half where it could perform its function.
T joints of the coins base
breadboard placing inside the device
breadboard implementation
trying the circuit before mounting it inside the device
I didn’t attend the offline sessions this week so; I didn’t have access to ask for help because I had problems in the mechanical aspect of the arms that needs face to face help
I got stuck -and still- in rotating the upper part of the box with the arms, I used different materials to attach them and tried to remove some weight from the upper part cardboard, but the motor doesn't seems to be able to rotate all of them. It moves fine with my hand but it doesn't do so when I run the motor.
So, the device work but the upper part doesn't opened D: but I still work on this problem to find a solution
This week was a crucial week in making me imagine the DIY process, and how the way you connect different parts and the materials you use make a dramatic changes in the device performance, which will be of a big handy in implementing the final project
I liked the H bridge circuit because I found it cool to direct your motor in different directions!
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