Group 2

Methodology To Evaluate 3D Printable Conductive Polymers For Biomedical Applications

Team Members: Raneem Alhashbari, Sakinh Alotal, Andrea Brunton, Nathaniel Lazorchak

Sponsors: Brian Overshiner & Timothy Nisi, 3D Innovations Lab

Background

  • 3D printable conductive filaments are a relatively new and untested material that can be used to print circuits

  • Different brands of conductive filaments must be tested to determine their efficacy for different applications

  • Manufacturing sensorized prostheses presents difficulties when inserting wiring into the prosthetic itself

  • Dual-extruder printers may be used to print sockets with integrated wiring, reducing both time and costs


User Needs

The project aims to create a way to evaluate the general abilities and provide methods of characterization for 3D printable conductive filaments for potential use by device manufacturers (especially clinics/hospitals with on-site device manufacturing) in order to reduce the barrier to entry of developing devices with 3D printed circuitry.



Point Of Care

The sensorized socket may be used as a diagnostic and design tool for prosthetists working with amputees. Sensors within the socket provide pressure data which may be used to improve upon the socket design.


Testing

Protocols

The following tests were designed to test any type of conductive filament for biomedical applications

Electrical Properties

  • Resistivity Tests

    • Direct Current Test

  • Connection Tests

    • Permanent Deformation

    • Permanent Epoxy

    • Temporary Conductive Paste

  • Permittivity Tests

    • Pulse Delay Method

    • Cole-Cole Impedance Fit

    • Parallel-Plate Capacitance

Mechanical/Physical Properties

  • Perspiration Test

  • Angle Test

  • Curvature Test

  • Four Point Bending Test

  • Cyclic Loading Test

Biocompatibility

  • Cytotoxicity Test

  • Irritation Test

  • Sensitization Test






Diagrams



CAD Model

Learn More

Please find more information about this project within the poster below.

Acknowledgments

We would like to thank our sponsors, Brian Overshiner and Timothy Nisi, and our instructors, Dr. Sharon Miller and Dr. Lester Smith, for their guidance and insight throughout this project. Special thanks to Sherry Clemens and Travis Kening.