Microdroplet Technologies

Controlled generation of micro-droplets is of significant interest for a large variety of applications in pharmaceutical industry, additive manufacturing, electronic manufacturing, etc. Today droplet jetting based systems are being used for defining conductive and dielectric patterns for the electronic industry on non-standard and curved surfaces. In pharmaceutical industry precise dosage can be delivered using microdroplet jetting techniques. Single cell trapping and their multi-omic analysis is being enabled by microdroplet generation technologies. Droplet jetting based 3D printing is useful not only in conventional manufacturing but also bioprinting of cells for fabrication of artificial tissues and organs. Using a high-speed camera, we have been experimentally investigating interaction of droplets with superhydrophobic meshes. Depending on the impact velocity, several interesting phenomena are observed. Based upon the insight gained from the fundamental studies we have developed a technique to jet microdroplets with precise control. We have also developed a technology to print a large array of droplets using patterned superhydrophobic surfaces.

Drop Impact Printing

Read our recent publication:

Abstract:

Hydrodynamic collapse of a central air-cavity during the recoil phase of droplet impact on a superhydrophobic sieve leads to satellite-free generation of a single droplet through the sieve. Two modes of cavity formation and droplet ejection have been observed and explained. The volume of the generated droplet scales with the pore size. Based on this phenomenon, we propose a drop-on-demand printing technique. Despite significant advancements in inkjet technology, enhancement in mass-loading and particle-size have been limited due to clogging of the printhead nozzle. By replacing the nozzle with a sieve, we demonstrate printing of nanoparticle suspension with 71% mass-loading. Comparatively large particles of 20 μm diameter are dispensed in droplets of ~80 μm diameter. Printing is performed for surface tension as low as 32 mNm−1 and viscosity as high as 33 mPa∙s. In comparison to existing techniques, this way of printing is widely accessible as it is significantly simple and economical.

Selected Publications

Nature Communications (2020)
Drop impact printing
Chandantaru Dey Modak, Arvind Kumar, Abinash Tripathy & Prosenjit Sen

Journal of Microelectromechanical Systems, IEEE (2018)

Designing Assembly of Meshes Having Diverse Wettability for Reducing Liquid Ejection at Terminal Velocity Droplet Impact
A. Kumar, A. Tripathy, C. D. Modak and P. Sen

Soft matter (2018)
Effect of geometrical parameters on rebound of impacting droplets on leaky superhydrophobic meshes
A. Kumar, A. Tripathy, Y. Nam, C. Lee, P. Sen

Soft Matter, Royal Society of Chemistry (2018)
Anisotropic drop spreading on superhydrophobic grates during drop impact
J. Han, S. Ryu, H. Kim, P. Sen, D. Choi, Y. Nam, and C. Lee

Physical Review Letters (2017)
Water Penetration through Superhydrophobic Mesh During a Drop Impact
S. Ryu, P. Sen, Y. Nam and C. Lee

International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering (2016)
Drop Impact Study on Flexible Superhydrophobic Surface Containing Micro-Nano Hierarchical Structures
A. Tripathy, G. Muralidharan, A. Pramanik, and P. Sen

The 13th Annual IEEE International Conference on Nano/Micro Engineered and Molecular Systems, NEMS (2018)
On-Demand Nanoliter Droplet Generation Using Superhydrophobic Copper Sieve
C. D. Modak, A. Kumar, A. Tripathy, P. Sen

IEEE Micro Electro Mechanical Systems (MEMS) (2018)
Significant Reduction in Droplet Ejection For Terminal Velocity Impact using a Combination of Superhydrophilic & Superhydrophobic Sieve
A. Kumar, A. Tripathy, S. Raj, P. Sen

ISSS International Conference on Smart Materials, Structures & Systems (2017)
Effect of Surface Wettability on the Efficiency of a Rain Drop Energy Harvester
A. Kumar, A. Tripathy, M. Sriramdas, R. Pratap, P. Sen

Droplet Micro Arrays

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