It is my pleasure to recommend Gurbachan. We brought on Gurbachan as a consultant in Lean Manufacturing, while GM Holden was going through a stage of significant increase in its vehicle build schedules, which impacted on manufacturing capacity of many part suppliers. Gurbachan mentored and coached the senior management of large number of component manufacturers across Australia, including plastics, metal fabrication, rubber etc supplying parts to GM Holden. He demonstrated his excellent knowledge of lean manufacturing principles within a very short period of time, accurately identifying process issues, bottlenecks and identifying corrective actions to overcome them, while working within incredibly tight project deadlines. His capacity analysis studies at various suppliers were invaluable to us to be able to develop sound strategies to manage our complex supply chain effectively under highly uncertain circumstances and minimizing risks of plant stoppages costing GM Holden ~$300K per hour.
Gurbachan had to work at the supplier organizations with people from senior management to shop floor operators under highly challenging conditions. He conducted problem solving workshops, implemented visual management systems and many other lean principles across a variety of supplier operations. He became a trusted advisor for both GM Holden and suppliers, achieving buy-in from all levels, resulting in successful implementation of supplier improvement plans. Gurbachan is an impeccable character and would be a strong asset to any organization.
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We engaged Gurbachan to help us improve some of our internal processes. Following are the projects he conducted.
1. Business Process Diagnosis
2. Lean phase 1 initiative - 5S, SMED, Leadership
3. Product Cost Model Review
4. Lead time Reduction
5. Production Planning Automation
I find Gurbachan to be a knowledgeable specialist who takes the time to understand our business requirements before making any proposals. His communication and listening skills has been key to maintaining an excellent rapport with the team. He communicates just as well with top management as he does with the shopfloor. We appreciate the fresh views he brings to our discussions that help us to find opportunities in our business. It has been a pleasure partnering with Gurbachan on above projects’ very successful outcome and enjoyable experience. He is a great individual and a thorough professional.