Mix Model Production Online Courses

Overview

Mix Model Production is a core Lean philosophy that calls for different models to run on one line. It is an excellent way to improve productivity but is often overlooked due to the complexity involved. Very few Lean professionals know the methodology necessary to design and implement mix model production, which is one of the most important Lean skills.

Fortunately, the people at Lean Design Institute who are highly experienced in this field have devised an effective standardised method of designing and implementing mix model production, and as a result, this valuable aspect of Lean can now be introduced with confidence.

The Mix Model Production Online courses to prepare those who wish to set up and maintain a mix model production line in their facility.

The complete course comprises of 3 topics leading to certification by the Lean Design Institute, USA.

1. Introduction to Flow Manufacturing

Introduction to Material Flow is an 8-lesson, introductory course. This is an excellent starting point for anyone interested in learning more about our Mixed Model Line Design methodology.

2. Mixed Model Line Design

The Mixed Model Line Design Online Certification is a 20-lesson, in-depth training course in the Mixed Model Line Design methodology. At its core, the Online Course consists of about 8 hours of lecture on subjects including setting Forecast Daily Volume, creating Standard Work, calculating Takt Time and resources correctly, applying line balancing tools, overcoming changeovers, creating a conceptual layout, following through with a deployment plan, and much more. This online course, can be taken at any time and at your own pace. Each of the lessons includes an online quiz.

3. Mixed Model Material Management

A major component of a Mixed Model line is the design of the material delivery system. An even flow of materials to the line is the key to high operator productivity, optimum inventory investment, floor space reduction, and on-time delivery. The Mixed Model Material Management online course is an 18-lesson review of all of the key elements of a Lean material management system. It includes hands-on exercises, quizzes, and a variety of audits to begin improving your material delivery system right away.

Path to Certification

Part 1: Test

Pass a comprehensive exam on the lessons covered in the Mixed Model Line Design course. The final exam is intended to confirm your understanding of the Mixed Model Line Design methodology. A passing score of 75% for each section is required for Mixed Model Line Design Certification.

Part 2: Project

Complete a line design project. In this section of the certification process you will download an Excel workbook, and complete the various worksheets provided. The line design project culminates in the creation of a factory layout, based on the results of your data analysis and calculations.

Part 3: Certification Award

The staff at the Lean Design Institute will review your Exam scores and your Line Design project. If necessary you may be asked to make some adjustments to your project, or to retake a specific lesson in the course. Upon approval you will be awarded a Certification Diploma, which will be send to you in the mail and you may use the CMMLD acronym against your name. With your approval, your name will also be added to the Wall of Honor web-page on the Lean Design Institute website.