Oak Gothic door & frame
Oak Gothic door & With Bonnet Door frame
I needed to make up a new frame along with a door to fit into an existing opening. The opening had been blocked up with an old cut down door which never fitted properly. I had in my minds eye an idea of an oak frame with some sort of overhang on the head to help keep the rain off of the door. After some thought I came up with this design . I’m sure there is a more technical name for it but
I will call it a bonnet frame because to me it looks like a bonnet. 2008
From this
To
This
So back to my local saw mill. Another long chat with the owner and returning home with some very nice Oak off cuts. I wanted 75mm thick boards for the frame but all the miller had was 68mm , he was more then willing to rip some thicker stock down for me but the cost was ridiculous so i left with 68mm stock and smile on my face with some cash in my back pocket.
I just love this stage of the project just me and a pile of sawn timber and a design in my head.
Out comes the plainer
After ripping the oak boards down to size i squared up and marked the bevels on each section then cut to size. The mortise were cut on the router table to accommodate loose tenons.
This seemed the easiest solution for the mortise and tenons and i must admit it worked very well.
Cut to length
Checking the bevel cuts
Cutting the mortise with the router
Looking Good
Dry fitting the loose tenons
Gluing up
Gluing and cramping one of the frame sections.
I used a sash clamp to hold the two section together then a G clamp for the downward pressure.
When they had dried, i ran them through the plainer to clean up the sides
Back to the router table
Let the fun begin
Next up was forming the curve of the bonnet frame. This i did on the router table and a jig.
This was the longest straight router bit i had it's a little short but it will do.
Well thats the router work done
now to clean up
Just above the spokeshaves handle is why i wanted the thicker stock.
Here you can see the start of the bonnet ear
One of the the bonnets ears
Using a scratch stock
Cramping up
After the loss of my hard drive the rest of the photos were lost,,, i know,,,, i know i should have backed upppppppp ArrrrrrrH, I will post a pictures of finished frame later.
The Oak door and bonnet frame has been in for a year or two and i feel are weathering down well
I feel the bonnet door frame came out well and give the door a little protection