The concept of using macros in CNC programming revolves around code reuse and job repetition. Macros provide a way to create reusable blocks of code that can be called multiple times within a program. This eliminates the need to rewrite the same instructions for similar tasks, improving programming efficiency. One key aspect of macros is the use of variables. Variables in CNC programming allow for the dynamic storage and manipulation of data during program execution. By incorporating variables into macros, we can create flexible and adaptable code that can handle varying input values and perform calculations based on them. This enhances the versatility and power of macros, enabling them to handle a wide range of tasks in CNC machining.
In summary, variables are a fundamental component of macros, replacing actual data within the program. Programmers assign values to variables based on the specific application at hand. The use of variables enhances the flexibility of macro programming, allowing for adaptable and dynamic code. Additionally, variables benefit from features such as input data integrity and range checking, ensuring the accuracy and reliability of the program. By leveraging variables, macro programming becomes more versatile and capable of handling diverse scenarios and input data.
Before using variables in macros, they need to be defined through a process known as variable declaration. This step is similar to entering data into a calculator's memory. In macro programming, the # symbol (often called the pound sign or sharp sign) is used to signify variable definitions. The declaration of a variable involves assigning it a specific value or data. This allows variables to add flexibility to macro programs, enabling input data integrity checks and adherence to allowable value ranges.
Example:
#19 = 1200
#9 = 150.0
Variables in macros can be defined using expressions, which can include mathematical formulas or calculations. The simplest form is assigning a direct value to a variable within the macro body.
Example:
#9 = 250.0 assigns a value of 250.0 mm to variable #9.
This assigned value can be used in place of the variable in the macro, such as in the cutting feedrate statement. Variables can also use complex expressions, involving previously defined variables and mathematical operations. When using expressions, square brackets [expression] are used to enclose the calculations. These expressions allow for nested calculations, following the standard mathematical hierarchy.
G01 X375.0 F#9
The F#9 macro statement will be interpreted as F250.0 (mm/min) actual statement. Re definition of the variable, for example #9=300.0, will pass on the new definition to the macro body, so
G01 X375.0 F#9 will mean G01 X375.0 F300.0.
When ex pres sions are used in a macro, they always evaluate a multiple mathematical or logical operation. Expressions must be enclosed in square brackets [expression]:
#i = #i * [#j + #k]
In CNC programming, variables can be referenced with dimensional words like X, Y, Z, I, J, K, R, and F. The values of these variables can be used in motion blocks to control the machine's movement. It's important to consider the selected units (English or metric) when using variables, as they affect how the values are interpreted. The minimum increment, which is the smallest amount of motion the machine can provide, varies depending on the unit system. It's crucial to provide the units selection (G20 or G21) in every program and avoid using both unit types within a single program.
Local variables in macro programs serve to transfer user-supplied data to the macro body. They are limited to the macro they are defined in and cannot be transferred between macros. Each local variable is associated with a letter of the English alphabet. There are two options for assignment lists: Assignment List 1 with 21 available local variables and Assignment List 2 with 33 available local variables. These assignment lists allow for detailed management of local variables in macro programming.
Set a value:
#1 = 135.0
Use variable #1
G00 X#1
Set #1 variable to null
#1 = #0
The following numbers are only those not available in the List 1:
Variables
#10, #12, #14, #15, #16, #27, #28, #29, #30, #31, #32, and #33
G65 command is commonly used to call a macro, but it requires repetitive re-commanding with different positions for the same task. To simplify this process, G66 and G66.1 commands were introduced.
However, to cancel the effects of G66 and G66.1, a separate command is needed. G67 command effectively cancels the job performed by G66 and G66.1.
Local variables, as the name suggests, are limited to the scope of the main or subprogram where they are defined. Both main and subprograms can have variables numbered #1 to #33, but these variables are specific to their respective program. They do not share values between the main and subprograms. The G99 command is used to clear all the variables, ensuring a fresh start for subsequent program execution.
Common variables are never assigned as arguments in the G65 macro call. They can only be defined in the macro body. Common Variables are shared by all your macro programs.
When the power is turned off on the controller,
#100 – #199 are cleared to null.
#500 – #999 remember their values for the next time power is turned on.
Common variables in the range of 500+ can be assigned a common name, which can be up to eight characters long. This serves as a convenient reminder that these variables are special and typically permanent, and they should not be modified or altered.
Protecting common variables in CNC is to ensure their integrity and prevent unintentional or unauthorized changes. By assigning them a common name and implementing safeguards, it helps maintain the stability and reliability of CNC programs and operations.
Protection of common variables in CNC refers to safeguarding the special variables in the 500+ range by assigning them a common name and preventing unauthorized modifications.