(Swaraj Division)
(Body Engineering department)
(3 years, 7 months, 15 days)
Organisation: Mahindra & Mahindra Ltd.
Division: Swaraj Division
Department: R & D (Product Development)
Experience: 3 yr, 7 months
Position: Deputy Manager (Body Engineering)
New Body Design
(Project to remodel all the families of tractors)
DFMEA Analysis
(Complete DFMEA analysis for the project with active monitoring)
DFM - DFA - DFS
(Design for Manufacturing, Assembly, Service for the project with concerned stakeholders)
Projects: Mulitple project, (P) New Body Design, Cost Re-engineering, Regular improvement projects
New Body Design: Remodelling body design of all the family of tractors. Completed for 3 families out of 5, 2 families launched (855 FE, 744 FE)
DFMEA: Failure mode and effect analysis, with all stakeholders, active monitoring across all stages of project
DFM-DFA-DFS: Design considerations & Documentation for ease in manufacturing, assembly & service, with concerned stakeholder
Risk Assesment Analysis
(Identification of Risk associated with all stages of project and corresponding measures)
Team Collaboration
(With cross-functional teams across all the states of project from design conceptualisation to product roll out)
Cost Impact Assesment
(Involved in cost impact analysis and business case formulation for New Sheet Metal project)
Additional Involvements
Risk Assessment: Identification of risk associated with the design and progress of project at variour process gates, estimation of possible effects and brainstorming feasible measures and impact.
Team Collaboration: With cross-functional teams including Sourcing, testing, Quality, Production, Maintenance, Customer support, Marketing, Accounts etc, at respective stages of project.
Cost Impact Assesment: Involved in business case formulation and monitoring of cost impact with the concerned team. Represented department at CEO level meetings.
Aggregate Dashboard
(for monitoring of aggregate work management)
NSM Project Dashboard
(Monitoring of all parameters and processes of the project)
NSM Project Dashboard
(Monitoring of all parameters and processes of the project)
Developed PowerBI Dashboards
Aggregate dashboard: Dashboard to monitor change management and aggregate output of various processes
NSM project Dashboard: Monitoring of all the process gates, DFMEA effectiveness, ORC status, Quality monitoring, Cost and Weight monitoring, Commonality & Configurablity
PowerBI Dashboards
Developed PowerBI Dashboards
Aggregate dashboard: Dashboard to monitor change management and aggregate output of various processes
NSM project Dashboard: Monitoring of all the process gates, DFMEA effectiveness, ORC status, Quality monitoring, Cost and Weight monitoring, Commonality & Configurablity
Kaizen
(Regular product improvement)
Design Standard
(Documentation of standards for Design)
Patent filed - 2022
HOOD LATCH ASSEMBLY FOR VEHICLES AND A METHOD THEREOF -
Knowledge Management
Kaizen: Contributed to regular Product improvement with formulating Kaizen based solution
Design Standard: Documentation of 2 design standards for designing
Hood assembly
Gas Strut
Patent: Filed patent for HOOD LATCH ASSEMBLY FOR VEHICLES AND A METHOD THEREOF - (Locking arrangement for vehicle hood with double safety feature)
MEM Audit & ISO Audit Compliance
(Represented department in audits for process and standards compliance certification)
Process Adherance
(Adherance to Swaraj New Product Development Process)
Collaboration at Workplace
(For exemplifying Collaboration with Team)
By -R&D, Swaraj Division
MEM Audit & ISO Audit Compliance: Took lead in ensuring standard compliance, maintaining technical documentation and represented department in process and standards audit
SNPD Process Adherance: Took responsibility to ensure aggregate adherance to Swaraj New Product Development Process
Collaboration at Workplace: Departmental recognition for team collaboration
Excellence Award
(For Whole hearted & Sincere efforts to handle design related activities for NSM)
By - Manager Head
AFS Divisional Excellence Award
(Agility & Bold: NSM ORC Resolution & Design Releases)
By - CEO, Swaraj Division
SPOT Awards
By - Manager
Other Accolades
Excellence Award: By Manager Head, For Whole hearted & Sincere efforts to handle design related activities for NSM project
AFS Divisional Excellence Award: By CEO, Swaraj Divsion, for Agility & Bold approach toward NSM ORC Resolution & Design Releases
SPOT Awards: By Manager
2021: Coordination with Sourcing & NPD team
2020: Systematic Approach in design
2019: Execution of project
Workshop
(Vehicle Dynamics & Automobile Mechanics - Multiple workshops delivered)
Hands on Sessions
(With Automobile components exposure and computational tools)
Workshop on Vehicle Dynamics & Automobile Mechanics
Detailed discussion on all the aspects of automobiles: mechanics and functionality
Practical exposures to students using automobile components like Engine, Transmission, Differential, Trans-axle, Wheel Assembly, etc
Hands on Sessions with - Lotus Engine simulation for virtual simulations of engine, Lotus Shark for Suspension designing, Solidworks and CATIA for simulation and design
Workshop Delivered:
2 days workshop (2019) on "Vehicle Dynamics" at College of Technology Pantnagar, representing firm Mundus Technologies Pvt. Ltd.
3 days workshop (2018) on "Vehicle Dynamics" at College of Technology Pantnagar, representing firm One That Count
2 days workshop (2016) on "Introduction to Vehicle Dynamics" at Pandit Deendayal Petroleum University, Gujarat representing Monkfox organization
3 days workshop (2016) on "Automobile Mechanics & IC engine", at College of Technology, Pantnagar
MATLAB Workshop
(@ IIT Kanpur)
Recognition
(By Association of Mechanical Engineers (AME), IIT Kanpur)
Workshop on MATLAB (Matrix Laboratory)
Detailed workshops from basic level to advanced level
Hands-on with practical problem
Suited to the participants from diverse background
Workshop Delivered:
1 day Workshop (2016-17 Session) at Indian Institute of Technology, Kanpur, for UG and PG students
2 days Workshop (2017-18 Session) at Indian Institute of Technology, Kanpur
CATIA V5
(Multi-platform software suite for CAD, CAM, CAE)
CATIA V5 Workshop
(@ College of Technology, Pantnagar)
Workshop on CATIA V5
Detailed workshops from basic level to advanced level
Hands-on with CATIA design using practical problems
Workshop Delivered:
2 days workshop (2016) on "CATIA V 5 - Advanced Level" at College of Technology, Pantnagar, organized by SEAINDIA COT COLLEGIATE CLUB
2 days workshop (2015) on "CATIA V 5 - Basic Level" at College of Technology, Pantnagar, organized by SEAINDIA COT COLLEGIATE CLUB
Badve Engineering Pvt Ltd.
(Component supplier to OEMs like Bajaj, Mahindra, Tata etc.)
Silencer Division
(Worked in manufacturing of Bajaj Silencers)
Badve Engineering Pvt. Ltd. is a company supplying various components to OEMs like Bajaj, Mahindra, Tata etc.
I was involved in the silencer division of the plant and has worked in the manufacturing of Bajaj silencers. The training included the detailed study of the silencer fabrication and other automobile child parts.
F1 Design and Analysis
(CAD design, CAE analysis and manufacturability analysis of F1 prototype)
Hands on Manufacturing
(Using Maruti Suzuki 800 engine & components)
Training (6 week): On Vehicle design & dynamics, at Lovely Professional University, Punjab, organised by Imperial Society of Innovative Engineers (ISIE). Focused mainly on F1 prototypes.
Hands on Manufacturing: Manufactured F1 prototype using Maruti Suzuki 800 engine and other components.