COBOTs offer advantages over traditional robots
Reducing the need for path programming, enhancing safety for human interaction, and improving user-friendliness and productivity
COBOT simplifies path planning in patterned additive manufacturing by using teaching points
A complex deposition pattern can be represented by a few key coordinates
WAAM is a cost-effective method. It also minimizes raw material usage, as only the required amount of metal is deposited
Well-suited for creating large-scale metal parts, which would be difficult or expensive to make using traditional methods
WAAM can be used for adding material to existing components, making it a practical solution for repairing or refurbishing high-value parts
The high deposition rate of WAAM leads to shorter build times, which can reduce lead times for parts
Solid state fabrication without melting the base materials
Heat generated by friction softens the material which is stirred by a rotating tool for the processing
Ideal for low melting point materials such as aluminum and magnesium alloys. However, steels and titanium alloys are also processed for various industries
Used in both welding and additive manufacturing
Microstructure prediction helps in tailoring parameters to achieve desired material properties
Microstructure prediction produces pieces of superior quality with fewer interior faults like pores and cracks
A better understanding and control over the microstructure can result in more dependable and long-lasting components
Having predictive microstructure models helps manufacturers save time and money by minimizing material waste
Steep thermal gradients induce uneven expansion and contraction; higher gradients increase residual stress.
Leads to distortions, residual tensile or compressive forces, potential microcracking, and reduced fatigue life
Lower residual stress through controlled cooling rates, optimized tool path strategies, post-process heat treatments like stress relief annealing
Numerical and analytical models and back-of-the-envelop calculations are useful for predicting and controlling stresses
A subset of AI involves algorithms and statistical models
Uses input data to identify patterns, categorize data, forecast, and improve performance over time
In manufacturing, machine learning may detect possible flaws, enabling prompt action and enhanced part reliability
Grain size, texture, and phase distribution can be controlled for desired mechanical properties by using machine learning to understand better correlations
One of the most widely used manufacturing processes
Use high energy laser, electron beam, or electric arc to melt and join materials of different shapes and sizes
Used in a wide variety of industries. Welding engineers can find jobs in various companies.
Science and technology of fusion welding is of high interest to the research community for a long time
Represents virtual replicas of the physical hardware
Primarily used for virtual testing of machines, processes, and systems for different industries
Primary building blocks include mechanistic and statistical models, sensing and control, machine learning, and big data
Rapidly emerging field of study in manufacturing including additive manufacturing and welding