Boosted airflow and temperature distribution in batch dryers by 60% using advanced CFD analysis.
Pioneered energy-efficient drying solutions, achieving a 70% reduction in energy consumption.
Delivered a 30°F reduction in temperature by redesigning dryer frames, leveraging thermal analysis and rapid prototyping techniques.
Developed effective test plans and created P&IDs for both standard and novel dryer designs.
Spearheaded redesign of core hardware, improving safety factors by 80% using FEA tools such as SolidWorks and ANSYS.
Developed test plans and methodologies for hardware validation across four product lines.
Enhanced thermal management in four electronic enclosures through optimized ventilation strategies and thorough thermal analysis.
Improved Force-Torque sensor hardware by conducting extensive structural analyses with SolidWorks Simulation and ANSYS.
Led the deployment and provisioning of five robotic sites, overseeing a cross-functional team of engineers and technicians for hardware commissioning and testing.
Designed electrical and fiber network layouts using SolidWorks Draftsight and AutoCAD, collaborating with third-party contractors for seamless system integration.
Spearheaded the concept development of an LTES system as an auxiliary storage solution for combined heat and power (CHP) systems.
Conducted extensive CFD simulations with ANSYS Fluent to model the energy storage device's performance.
Derived a dimensionless prediction equation for energy storage rates using MATLAB and Python based on simulation data.
Optimized storage volume through additional TRNSYS simulations guided by the prediction equation.
Achieved $815k in cost savings and 61,500 MMBtu in energy savings through targeted energy strategies.
Conducted 24 energy assessments across various industries, driving efficiency improvements.
Analyzed utility bills and site data to support comprehensive energy reports.
• Successfully improved throughput by 25% using lean six sigma methodologies.
• Reduced lead time by 12% and rework by implementing employee incentive scheme.
• Developed a model database for wind turbine generators with CATIA, Solidworks, and Creo 3-D modeling tools.
• Designed a ‘Closed Air Circuit Heat Exchanger’ with CFD and heat transfer methodologies for new generator product.
• Reduced defects in car parts by implementing preventative maintenance plan for framer locators on fixtures.
• Fixed tailgate carrier part fitment issues by root cause analysis and detailed study of part design and assembly.
• Created a system to track & report KPIs for monthly site operations review of Pilot Hall employees