R&D Journey
The Story Behind Our MFC Journey
The Story Behind Our MFC Journey
Photo 1 — An early MFC system
One of the larger MFC systems from that period.
Photo 2 — Inside the system
The internal components and control system of an early MFC setup.
Photo 3 — An early MFC stack
An early MFC stack from the same period.
Chapter 1 — The Beginning | 2020
My journey into Metal Fuel Cell technology began in 2020.
At the time, I was working in a completely different industry. When I was first introduced to Metal Fuel Cell, or aluminum-air battery technology, I was deeply fascinated.
I had never imagined that metal could be used to generate electricity.
The technology was completely new to me, but its potential attracted me strongly. At the same time, my work at that stage was not going particularly well.
Eventually, I made a decision to enter this new industry.
That was the beginning of my MFC journey.
Early MFC Systems
These photos were taken during my early days in the industry.
They show some of the MFC systems and stacks I first encountered after entering the field.
A Note of Gratitude
The company that first introduced me to this industry has since ceased operations.
Although that chapter has long since ended, I remain sincerely grateful to the people who helped me take my first steps into the MFC field.
They generously shared their knowledge and experience with me, and that early guidance became the starting point of my own journey.
I am grateful to them, and to the people who opened this door for me.
This is where my story began.
The two years that followed were an important stage in my MFC journey.
I went from being a complete newcomer to gradually developing a deeper understanding of MFC systems.
I began taking part in system design, prototype development, testing, and hands-on work.
I was no longer just learning about the technology. I was starting to build with it.
Design & Development
Early system design and prototype development.
Electrical Testing
Testing voltage, current and power output under different operating conditions.
Hands-on Development
Building, modifying and testing MFC systems in practice.
MFC System Maintenance
Maintaining the systems after each use gave me a firsthand understanding of what MFC technology could do — and where its limitations were.
During this period, several colleagues and I formed a new team because we had different ideas about where to take the technology.
We wanted to develop a small MFC-based device, but the market direction was still unclear.
So we spent a lot of time trying different ideas, building prototypes, testing them, and starting over.
There was a lot of trial and error.
The process gave me a much deeper understanding of MFC — its basic structure, electrical characteristics, potential, and limitations.
Some things could only be understood through hands-on experience.
I gradually learned that good technology is only the beginning. The real challenge is making it practical and useful.
The beginning of 2023 was one of the most difficult periods of my MFC journey.
After several years of exploration and development, we began to face increasing challenges.
Without stable income, it became increasingly difficult to sustain the project.
Eventually, most of the team members had to leave for practical reasons.
Only two people remained — myself and one part-time colleague.
We had two choices:
Close everything down, or reduce costs and continue moving forward.
We chose the second one.
We left our previous office and moved to a smaller workspace in a lower-cost area.
After arranging the new workspace, I boarded a train home.
Looking out of the window, I kept asking myself:
Would I come back?
I did not know the answer at that time.
But this was not the end of the journey.
It was a new beginning.
After a short period of rest, I returned to the workshop.
With lower overhead costs, I was no longer constantly under financial pressure.
I decided to slow down and focus on what mattered most: the technology.
There were two core challenges I needed to tackle.
First, I had to master 3D modeling.
After comparing different CAD software, I chose SolidWorks and taught myself through free online tutorials.
Second, I needed to overcome the stability issues of our electrode materials.
Fortunately, I connected with a new friend who shared the same technical focus.
Working closely together, we significantly mitigated metal anode passivation while improving the catalytic activity and long-term stability of the air cathode.
Throughout the year, we iteratively designed, prototyped, and tested different cell structures, logging endless hours of discharge data.
Bit by bit, I moved past the trial-and-error stage.
I was beginning to truly master the technology.