This project focuses on developing and analyzing an innovative hot press joining method for hybrid materials, combining glass fiber-reinforced polyamide 66 (GF30 PA66) and AISI 304 stainless steel. The study addresses the growing demand for lightweight, high-performance materials in the automotive, aerospace, and marine engineering industries. Hybrid structures, which leverage the strength of metals and the versatility of polymers, are increasingly used to achieve optimal performance while reducing weight.

The hot press joining method is a cost-effective and efficient alternative to traditional bonding techniques. The process involves applying controlled temperature, pressure, and compression time to achieve a durable bond between the polymer and metal components. This approach reduces manufacturing complexity and cycle times by eliminating the need for additional filler materials, making it suitable for large-scale production. The research also highlights the importance of understanding the interplay of process parameters to ensure the reliability and strength of the hybrid joints.

This project focuses on optimizing cooling in metal machining processes using a Minimum Quantity Lubrication (MQL) system. MQL is an advanced lubrication method that minimizes the environmental impact and cost of machining by applying very small quantities of lubricant directly at the tool-workpiece interface, often combined with compressed air to improve cooling and reduce friction.

AIMLab aims to assess how variations in nozzle type, distance, and the choice of lubricant and cooling medium affect cooling. By analyzing these factors, AIMLab seeks to fine-tune the system parameters for the most effective cooling and lubrication solution in manufacturing operations. This research not only strives to improve manufacturing efficiency and tool life but also contributes to sustainable manufacturing practices.