This instructable is one of two parts detailing how to build an arc reactor and an iron man mask. Both work together but are written as seperate instructables for clarity. This part is for the Arc Reactor the Iron Man Mask can be found here: -to-make-an-Iron-Man-Mask/

First I needed something to copy, I work best when I'm copying someone elses ideas so I used the following screen shot of Tony Stark in Iron man as a basis for my arc reactor. As you can see it has 10 well defined sections and a glowing centre. I'm also going to use the sleeveless T-shirt and I attempted to grow my own facial hair in time for the party.


Iron Man Arc Reactor Photo Download


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I'm rather pleased at my attempt to make the arc reactor and very happy with the segments of light that eminate from it. I'd also like to pay respects to the other arc light reactor on instructables, imagine my horror as the weekly round up arrives in my inbox only find out that I had been beaten to the write up for the same project.

Some assembly is required for the LED's. I took my round piece of wood that I was using to mount the LEDS on and I started to glue the LED's in the desired places. The circuit from LEDCalc suggested I used 5x 2 LED's and 1 single LED in parallel. This ties in well with the arc reactor so I had the single LED in the middle and the pairs arranged around the edges. 


As you can see from picture I made two rings of wire around the edges, the outer wire is 9V and the inner wire is 0V. This ring has the added advantage of providing an secondary route for the power should something go dramatically wrong in construction. 


The power wires are passed through the back plate through a small hole, this will allow me to power the LED's when they are encased in the plastic.

This is the key stage of the make. The polymorph plastic behaves like plastacine when it is heated to temperature. This allows it to be pressed into a mold and form the desired shape. As always I wish I had more photos of the stages involved but I dont and it's too late to go back (let this be a lesson for budding instructable writers) 


 The mold is formed using balsa wood again on a more solid plywood base. The outer circle was cut out of balsa to be the required depth of the arc reactor. Thinner strips of balse were used as relief pieces and provide the detail in the plastic (These are roughly the same depth as the wire I used) 


 I heated the plastic using water from the kettle, once ready it becomes transparent and maleable. Care was taken to make sure it was pushed right into the mold to reach all the corners of the mold. Once fully pushed into the mold the LED disc was then pushed into the back of the plastic. The plastic pushes slightly around the disc which holds it in place. The disk must be alligned with the slots in the mold so that each LED is directly under a raised piece of plastic. (There are no photos of this because it was all done with some haste) 


 The final picture shows the plastic once it has been removed from the mold. You can clearly see the raised sections of plastic and the gaps that are due to be filled with wire. Under each bump there is an LED, the plastic adds to the diffusion of each LED and really adds to the overall effect. 


The final step of the Arc reactor is to add the wire details. Holes were drilled in the plastic to hold the wire around the edge of the device. Each piece of wire was bent into a C shape, it was then hooked into a hole on the edge of the plastic and again into the holes in the centre (see photo). This was enough to secure them in place. Finally four wire rings were shaped to go around the centre of the reactor. These are held in with PVA wood glue, although any clear drying glue should do the job just as well. 


As you can see from the third photo the device lights up very well and looks really good, now onto the final stage to bring it all together.

As the previous stage finished the arc reactor this final stage is about bringing it all together in a costume. I brought a sleeveless T-Shirt from the local store for a few pounds. I carefully sewed a pocket on the inside of the shirt to hold the reactor, this proved to be a very good idea due to the number of people that wanted me to take it out and show them during the evening. The wires from the reactor run down the T shirt and into my back trouser pocket. 


After a weeks worth of effort I officially had nearly zero facial hair so I ended up padding it out with some black shoe polish. I'm particularly proud of the whole chubby Tony Stark thing I had going on but then this photo was taken at the wrong end of the evening after quite a lot of good food and drink, normally I'm only half as fat. 


I hope you find this useful and encouraging for your own projects. I hope to add a plan with some dimensions to this instructable in the future which will help anyone trying to replicate my attempts.

AM VIJITH, from india,(tamil nadu) ,,. if i mistake any word's iam sorry... sir i say that movie,. after i say that ,my mind is telling that to make it ,.,,. so i got a plane with that,but i can't produce becouse i can't buy the sutable objects (substance) ...,, i want to know that any one really produce any arc reactor///? plz tell me the truth,,,... plz..,,,,

with all due respect. I agree with you for the most part but you cant look at the movie as a factual point.. i know you said its fictional but, the detail of your comment made me think that you have given this a lot of thought, well planed thought.. but i wanna say this.. the arc is not that far away as you think, of course the actual " movie Arc reactor" is.. but its not impossible to make one.. the focal point would have to be the "cycle" cycle per minute.. once you create a power source or at least an idea of what kind of power source you want and can use.. then concentrate on the power cycling so it can be self sustained. 

in closing i would like to say thank you majidkhan536 for shearing your thoughts because i can tell the intelligence in your Analise.. it was awesome.

Stark seems to use Palladium isotope from his missiles as the reactor's fuel. Once the reaction starts, the energy harnessed is enourmous at 3 GJ/s or equivalent to 3 GW. (That's more than twice energy required for time-travelling (which needed only 1.21 GW of power) in Back to the Future films). 


This power can be used to power up his suit for a long time for his enhanced reactor, not the first one. 


To make this extremely efficient power supply, I believe we can. And I believe it is possible. But I think that it can be done only in a few hundred years. 


The movie is purely fictional and I believe that the writer are just fantasizing about the perfect energy source. (Dreams mostly become true eventually). If we are living in 19th century, people won't believe you if you can send sound wave and pictures accross the globe. Now, it's possible. So what makes an arc reactor impossible? 


It can be done. But not in recent time.

This study aimed at investigating the degradation of fungicide carbendazim (CBZ) via photo-Fenton reactions in artificially and solar irradiated photoreactors at laboratory scale and in a semi-pilot scale Raceway Pond Reactor (RPR), respectively. Acute toxicity was monitored by assessing the sensibility of bioluminescent bacteria (Aliivibrio fischeri) to samples taken during reactions. In addition, by-products formed during solar photo-Fenton were identified by liquid chromatography coupled to mass spectrometry (UFLC-MS). For tests performed in lab-scale, two artificial irradiation sources were compared (UV > 254nm and UV-Vis > 320nm). A complete design of experiments was performed in the semi-pilot scale RPR in order to optimize reaction conditions (Fe2+ and H2O2 concentrations, and water depth). Efficient degradation of carbendazim (> 96%) and toxicity removal were achieved via artificially irradiated photo-Fenton under both irradiation sources. Control experiments (UV photolysis and UV-Vis peroxidation) were also efficient but led to increased acute toxicity. In addition, H2O2/UV > 254nm required longer reaction time (60 minutes) when compared to the photo-Fenton process (less than 1 min). While Fenton's reagent achieved high CBZ and acute toxicity removal, its efficiency demands higher concentration of reagents in comparison to irradiated processes. Solar photo-Fenton removed carbendazim within 15 min of reaction (96%, 0.75 kJ L-1), and monocarbomethoxyguanidine, benzimidazole isocyanate, and 2-aminobenzimidazole were identified as transformation products. Results suggest that both solar photo-Fenton and artificially irradiated systems are promising routes for carbendazim degradation.

Magnetic iron oxide nanoparticles (MIONPs) are attractive materials for many industrial applications due to their morphology, their chemical composition and magnetic properties (not to mention the high surface to volume ratio common to all nanoparticles)1,2,3,4,5. For example, they have been used as (photo-) catalysts to foster chemical reactions6,7,8,9,10 and separation processes11,12,13. They have also been employed to improve the mechanical properties of composites and produce electrically conductive materials14,15,16,17,18,19. Of interest, in the biopharmaceutical field, these nanoparticles have been successfully applied to drug delivery, high-contrast magnetic resonance imaging (MRI), stem cell labeling/separation and DNA detection20,21,22,23,24.

Organic encapsulation may further improve the use of iron oxide nanoparticles in these applications, by addressing key points1,25,26,27,28: It may (1) limit their agglomeration; (2) enhance stable particle dispersion via anchor groups with high affinity for the desired dispersion matrix and (3) ease the (bio)conjugation of chemicals/drugs via suitable functional anchor moieties.

Previously, our group studied the chemistry of syngas photo-initiated chemical vapor deposition (PICVD) on flat surfaces40,41,52 and on particulates in a plug-flow configuration42,53,54,55. Herein, we adapt this process for use in a sub-pilot scale jet-assisted fluidized bed reactor (FB-PICVD) to coat large quantities of MIONPs (grams) in order to improve their dispersion and stability in non-polar (hydrophobic) media. 17dc91bb1f

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