System Integration: We were eventually able to get the subsystems to mesh together well.
Music Theme: The music theme was successfully incorporated into the pendulum, clock face, and clock hands.
Pendulum Period: The pendulum achieves a (close to) 1-second period as designed.
Exterior Paneling: The exterior paneling turned out visually appealing and tied our clock together.
Insufficient Weight: The weights weren’t heavy enough to drive the clock.
Wood Splitting: Screws caused our wood sticks to split, so we used L-brackets, which were difficult to align properly.
Wall Alignment: Attaching the siding was difficult due to uneven inner structure.
Winding Barrel: A barrel with a larger diameter winding barrel would have been better to increase torque.
Gear Clearance: A gear was sticking out of the gearbox plate and required carving the wood for proper fit.
Taller Clock: A taller clock would allow for longer weights, increasing the winding time and reducing how often the clock needs to be reset.
Improved Pawl Spring Attachment: Enhancing the attachment mechanism for the pawl spring would improve reliability and ease of assembly.
Increased Winding Barrel Radius: Increasing the barrel radius to 3in would increase torque on the winding shaft and still allow for the 2hr winding period.
Alignment Mechanisms: Adding alignment mechanisms for the gear train, escapement, and pendulum systems would ensure smoother operation and reduce error.
Gear Reduction: Implementing a gear reduction between the winding shaft and driving shaft would make the winding process easier and more efficient.
Aesthetic Design: Refining the clock's exterior design would enhance its overall appearance to better match its music theme.
Wood Connections: Improving the wood connection methods would provide greater structural stability and durability.
Over this half-semester project, we have all grown a lot. These are our main takeaways as a team:
Remember fasteners and think through the assembly when designing subsystems
Only do the analysis needed to make design decisions
Life happens. If it can't get done today, just make it happen tomorrow. Have grace with each other.
Take time to understand what is happening
Our mechanical grandfather clock project allowed us to explore engineering design principles, problem-solving, and creative innovation. By combining traditional clock mechanisms with our music-themed twist, we designed a functional and visually interesting clock. Throughout the process, we made informed design decisions and iterated on our ideas to meet our initial functional requirements. Looking forward, there are opportunities for further improvement and testing to enhance our clock's performance. Overall, this project was a rewarding experience, and we all learned a lot along the way.