Using the Loft feature to create the cockpit of the car
Using the Extruded Cut feature to create hole for CO₂ cartridge and using Extruded Boss/Base to create rear fenders
Finished railcar body
Railcar fully assembled (added axles, washers, rims, tires, cartridge, and decals)
Railcar Assembly drawing
Flow simulation on right half of Railcar Assembly
Flow Simulation data - Excel spreadsheet
Flow simulation chart - Drag
Flow simulation chart - Lift
Beginning of construction - using reference photos
Using Extruded Cut to create general form/shape of car
Result of previous image
Using Offset From Surface Extruded Cut to add details to front of car
Adding door details to car using Sketch and Extruded Cut
After adding details, colors, and decals (final car body)
Car fully assembled (later changed rear wheels to smaller wheels to minimize lift)
Surface Plot for assembly with larger wheels
Air flow simulation arrows (larger rear wheels)
After removing the large rear wheels and replacing with smaller wheels to minimize lift
Surface plot of assembly with smaller wheels
Air flow simulation arrows (smaller rear wheels)
Table of Lift and Drag data on assembly with smaller wheels
Graph of Drag after running flow simulation
Graph of Lift after running flow simulation
Drawing of full car assembly
Below is a table of the drag for each iteration of the car
Design Iteration
Larger wheels
Smaller wheels
Total Drag
-68.72 grams-force
-70.80 grams-force
Improvement (%)
N/A
25.49%
Pictured below: photos of finished race car (after printing and assembly)
Race #1: vs. Alicia
Finish time: 4.322 seconds
Avg. velocity: 9.443 mph
Peak velocity: 24.886 mph
Race #2: vs. Alicia (again)
Finish time: 4.394
Avg. velocity: 9.310 mph
Peak velocity: 24.520 mph
Race #3: vs. José
Finish time: 4.465 seconds
Avg. velocity: 9.162 mph
Peak velocity: 24.169 mph