Helps experimentation without constant human presence
Help visualize data and problems
Plot angle vs time to track oscillation
Can identify what adds to the overall problem
Ex) Temperature
Sensors:
Accelerometer
IR Break Beam Sensor
Thermal Sensor
Video Camera
Taking the gearbox apart allows the team to understand how each component works with each other and the underlying factors on why it isn't ticking properly.
Extensive cleaning needed to be done. Grease buildup was increasing the friction between gears and affecting the bearings. In addition cleaning the gearbox contributed to the artistic portion of the clock.
Original brass bob
Cleaned and polished brass bob
Original tip of pendulum shaft
Cleaned tip of pendulum shaft
Obstructed Bearing
New Bearing
With the help of Stephen Porter, R&D Engineer / UG Lab Manager at the University of California San Diego, components that had worn out were machined and placed back into the gearbox.
Original spine with bearings removed
New stainless steel shielded bearings press fit into new spine frame
Original Escapement Wheel
Original Differential System
New Escapement Wheel
New Differential System
Pallets and the escape wheel experience stress during operation. The escape wheel's teeth exert pressure on the pallets as they engage and disengage, creating stress points on both components. This pressure is particularly pronounced during the impulse period, when the escape wheel transmits energy to the balance wheel.
Original Pallets
Original Pallets
New Pallets
Press Fitting the Bearings
Team Putting Gearbox Back Together
Risk Reduction Presentation (First Milestone)
Proof of Concept Presentation (Second Milestone)